Roll Forming Machine Controls Engineer Job

A Roll Forming Machine Controls Engineer typically designs, programs, and maintains control systems for roll forming machines

Posted on Saturday, September 28, 2024

A Roll Forming Machine Controls Engineer typically designs, programs, and maintains control systems for roll forming machines, ensuring that the machines operate efficiently and produce high-quality metal profiles. The job involves a combination of electrical, software, and mechanical engineering skills to integrate automation and improve machine performance.

Key Responsibilities:

  1. Design and Development:
    • Develop control system architecture for roll forming machines.
    • Design electrical schematics, layouts, and control panels.
    • Select and integrate components like PLCs (Programmable Logic Controllers), HMIs (Human Machine Interfaces), sensors, and actuators.
  2. Programming:
    • Write and troubleshoot PLC and HMI programs for automation of the roll forming process.
    • Develop software for motion control and precision metal forming.
    • Optimize control logic for speed, accuracy, and efficiency.
  3. Maintenance and Troubleshooting:
    • Diagnose and resolve electrical and control system issues in existing machines.
    • Implement preventative maintenance strategies to avoid machine downtime.
    • Collaborate with production teams to ensure smooth operation of equipment.
  4. Process Optimization:
    • Analyze machine data to improve production throughput and product quality.
    • Implement upgrades to the control system to support advanced features such as remote monitoring, automation, and integration with other production systems.
  5. Testing and Validation:
    • Conduct testing on new or modified roll forming machines to ensure proper functionality.
    • Validate the performance of the control system and make adjustments as needed.
  6. Documentation:
    • Maintain technical documentation for control systems, including wiring diagrams, programming logic, and system configurations.
    • Prepare maintenance manuals and troubleshooting guides.

Qualifications and Skills:

  • Education: Bachelor's degree in Electrical Engineering, Control Systems, Automation, or related fields.
  • Experience: Experience with roll forming machines, automation systems, PLC programming (Siemens, Allen-Bradley, etc.), and machine control integration.
  • Technical Skills: Proficiency in CAD for electrical design, PLC/HMI programming, knowledge of AC/DC motors, drives, and servo systems.
  • Soft Skills: Problem-solving, attention to detail, ability to work in a fast-paced manufacturing environment, strong communication skills for collaborating with other engineers and technicians.

Potential Employers:

  • Roll forming machine manufacturers.
  • Metalworking or sheet metal fabrication companies.
  • Automation and industrial control system integrators specializing in manufacturing equipment.

This role is crucial in ensuring that roll forming machines run efficiently and produce precise, high-quality metal products, especially in industries such as construction, automotive, and industrial manufacturing.

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