Roll Forming Machine Controls Engineer Job

A Roll Forming Machine Controls Engineer typically designs, programs, and maintains control systems for roll forming machines, ensuring that the machines operate efficiently and produce high-quality metal profiles. The job involves a combination of electrical, software, and mechanical engineering skills to integrate automation and improve machine performance.

Key Responsibilities:

1. Design and Development:
   • Develop control system architecture for roll forming machines.
   • Design electrical schematics, layouts, and control panels.
   • Select and integrate components like PLCs (Programmable Logic Controllers), HMIs (Human Machine Interfaces), sensors, and actuators.
2. Programming:
   • Write and troubleshoot PLC and HMI programs for automation of the roll forming process.
   • Develop software for motion control and precision metal forming.
   • Optimize control logic for speed, accuracy, and efficiency.
3. Maintenance and Troubleshooting:
   • Diagnose and resolve electrical and control system issues in existing machines.
   • Implement preventative maintenance strategies to avoid machine downtime.
   • Collaborate with production teams to ensure smooth operation of equipment.
4. Process Optimization:
   • Analyze machine data to improve production throughput and product quality.
   • Implement upgrades to the control system to support advanced features such as remote monitoring, automation, and integration with other production systems.
5. Testing and Validation:
   • Conduct testing on new or modified roll forming machines to ensure proper functionality.
   • Validate the performance of the control system and make adjustments as needed.
6. Documentation:
   • Maintain technical documentation for control systems, including wiring diagrams, programming logic, and system configurations.
   • Prepare maintenance manuals and troubleshooting guides.

Qualifications and Skills:

• Education: Bachelor's degree in Electrical Engineering, Control Systems, Automation, or related fields.
• Experience: Experience with roll forming machines, automation systems, PLC programming (Siemens, Allen-Bradley, etc.), and machine control integration.
• Technical Skills: Proficiency in CAD for electrical design, PLC/HMI programming, knowledge of AC/DC motors, drives, and servo systems.
• Soft Skills: Problem-solving, attention to detail, ability to work in a fast-paced manufacturing environment, strong communication skills for collaborating with other engineers and technicians.

Potential Employers:

• Roll forming machine manufacturers.
• Metalworking or sheet metal fabrication companies.
• Automation and industrial control system integrators specializing in manufacturing equipment.

This role is crucial in ensuring that roll forming machines run efficiently and produce precise, high-quality metal products, especially in industries such as construction, automotive, and industrial manufacturing.

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