Here are the key roles and responsibilities often associated with such a job:

Key Responsibilities:

1. Machine Design & Engineering:
   • Create detailed designs for custom roll forming machines and related components using CAD software (AutoCAD, SolidWorks, etc.).
   • Develop new machine concepts and improve existing designs to meet customer requirements.
   • Design tooling setups that ensure efficient and accurate metal forming.
2. Mechanical Engineering:
   • Work on the mechanical design of roll forming machines, focusing on the arrangement of rollers, shafts, gears, and motors.
   • Ensure the machine structure supports precision in the forming process.
   • Consider factors like material thickness, product profiles, and production speed.
3. Prototype Development & Testing:
   • Build and test prototypes to validate machine designs.
   • Conduct stress and performance tests to ensure equipment durability, efficiency, and safety.
   • Work on adjustments based on test results to fine-tune machine operation.
4. Automation & Control Systems Integration:
   • Collaborate with electrical and automation engineers to incorporate PLC (Programmable Logic Controller) systems and sensors for automated production.
   • Optimize machines for improved efficiency by incorporating modern control systems and sensors.
5. Technical Documentation & Support:
   • Create and maintain detailed technical documentation, including machine specifications, operational guidelines, and maintenance manuals.
   • Provide technical support to customers during machine installation, operation, and troubleshooting.
6. Collaboration & Client Interaction:
   • Work closely with sales and project management teams to understand customer requirements.
   • Participate in client meetings to present design concepts and handle modifications.
   • Provide engineering solutions to meet the needs of specific industries like roofing, structural decking, or automotive components.
7. Compliance & Safety:
   • Ensure that all machines and designs comply with relevant safety standards and regulations.
   • Conduct risk assessments and implement design features to enhance machine safety.

Skills and Qualifications:

• Education: Degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Software Proficiency: Advanced skills in CAD software, such as SolidWorks, AutoCAD, or Pro/Engineer.
• Experience: Familiarity with roll forming equipment, metalworking machinery, and manufacturing processes.
• Problem-solving skills: Ability to design efficient, high-performing machines while solving technical challenges in real-time.
• Knowledge of materials: Understanding different types of metals and their properties is crucial for designing machines suited to different roll-forming applications.