A Roll Forming Machine Operator/Material Handler plays a vital role in the production of metal components using roll forming machines. Their primary duties include setting up, operating, and maintaining the roll forming machine to ensure efficient production. The material handler aspect involves handling raw materials, such as metal coils, ensuring they're properly loaded and processed in the machine.

Job Responsibilities:

1. Machine Setup and Operation:
   • Set up roll forming machines according to specifications, adjusting machine settings for different products.
   • Operate the roll forming machine to shape metal materials into required profiles.
   • Monitor the machine during operation to ensure consistent quality and efficiency.
   • Perform regular quality checks on products to ensure they meet specified tolerances and standards.
2. Material Handling:
   • Load and unload metal coils, sheets, and other materials using forklifts or cranes.
   • Ensure raw materials are fed into the machine correctly, and handle finished products from the machine for storage or further processing.
   • Monitor inventory levels of raw materials and inform management when restocking is required.
3. Maintenance and Troubleshooting:
   • Conduct routine maintenance on the roll forming machine to prevent breakdowns.
   • Troubleshoot any mechanical or operational issues during production and perform basic repairs as needed.
   • Report major machine malfunctions or equipment failures to maintenance personnel or supervisors.
4. Safety and Compliance:
   • Follow all safety protocols and procedures while operating machinery and handling materials.
   • Ensure the workspace is clean, organized, and free from hazards.
   • Comply with company policies and regulatory standards for machine operation and material handling.
5. Documentation and Reporting:
   • Maintain records of production output, machine settings, and material usage.
   • Prepare production reports and communicate any issues or concerns to the supervisor.

Job Qualifications:

• Education: High school diploma or GED equivalent.
• Experience: Previous experience operating roll forming machines or similar metal fabrication machinery is preferred.
• Technical Skills: Ability to read and interpret blueprints, production schedules, and machine operation manuals.
• Physical Requirements: Ability to lift heavy materials (often 50 lbs or more) and stand for extended periods. Good hand-eye coordination and mechanical aptitude.
• Certifications: Forklift certification is a plus for material handling duties.
• Other Skills: Strong attention to detail, problem-solving abilities, and the capability to work in a fast-paced environment.

Work Environment:

The job typically takes place in an industrial manufacturing setting where there is exposure to loud noises, heavy machinery, and moving materials. Safety equipment such as gloves, helmets, and steel-toed boots are often required.

This role is critical in ensuring smooth production in industries like construction, automotive, and metal fabrication, where roll-formed products are in high demand.