Most Popular Roll Forming Machines in Bahrain

Bahrain’s growing demand for steel structures in commercial, residential, and industrial development has driven interest in efficient and high-precision metalworking solutions. Among them, roll forming machines have become an essential part of Bahrain’s fabrication and construction sectors. This blog explores the most popular roll forming machines in Bahrain, their specifications, industries and areas where they are commonly used, and how to ensure smooth setup, operation, and maintenance.

Popular Types of Roll Forming Machines in Bahrain

1. Roof Panel Roll Forming Machines

• Specifications:

  • Roller Material: GCr15 steel, hard chrome-coated

  • Motor: 7.5–15kW main motor

  • Cutting System: Hydraulic, 4–5kW

  • Thickness: 0.3–0.8mm

  • Speed: 10–20m/min

• Profiles Used: Trapezoidal, corrugated, and standing seam panels

• Industries: Commercial roofing, warehouse construction, industrial cladding

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Rollers: 18–24 stations

  • Material: Galvanized or black steel

  • Thickness Range: 1.5–3.0mm

  • Automatic profile size adjustment (C to Z)

  • Speed: Up to 15m/min

• Profiles Used: C, Z, and interchangeable purlin sections

• Industries: Steel structure buildings, logistics centers, industrial sheds

3. Door Frame and Stud Track Roll Forming Machines

• Specifications:

  • Profile Range: 50mm to 150mm

  • Material Thickness: 0.5–1.2mm

  • PLC Control System

  • Servo feeder and punching

• Profiles Used: Jambs, studs, tracks, frames

• Industries: Interior wall partitioning, residential housing, prefabricated buildings

4. Gutter and Downspout Roll Forming Machines

• Specifications:

  • Roller Stations: 12–20

  • Speed: 10–15m/min

  • Material: Aluminum, galvanized, pre-painted steel

• Profiles Used: K-style and half-round gutters

• Industries: Residential and commercial water drainage systems

5. Guardrail Roll Forming Machines

• Specifications:

  • Rollers: 16–20 stations

  • Material Thickness: 2–4mm

  • Hydraulic punch and cut system

  • Motor: 15–30kW

• Profiles Used: W-beam and thrie-beam guardrails

• Industries: Highway and road infrastructure

Key Industries Using Roll Forming Machines in Bahrain

• Construction and Real Estate: Roof panels, gutters, wall cladding

• Infrastructure and Transport: Guardrails, cable trays

• Industrial Manufacturing: Warehouses, steel framing systems

• Oil & Gas Facilities: Corrosion-resistant cladding panels

Main Cities and Regions in Bahrain Using Roll Forming Machines

• Manama: Central hub for commercial construction

• Sitra and Hidd: Industrial zones with high demand for steel components

• Riffa and Isa Town: Residential growth areas needing gutters, panels, and framing

• Bahrain International Investment Park: For advanced manufacturing and export-oriented factories

Typical Applications

• Pre-engineered steel buildings (PEBs)

• Commercial and industrial roofs

• Lightweight steel framing for partitions and drywalls

• Rainwater management systems (gutters)

• Highway safety barriers

Installation and Commissioning

Setting up a roll forming machine in Bahrain involves:

1. Site Preparation: Level ground, access to 3-phase power (typically 380V, 50Hz)

2. Machine Placement: On vibration-dampening base with secure anchor bolts

3. Wiring and PLC Setup: Connect motors, hydraulics, encoders, and PLC control system

4. Test Run: Feed test material to adjust rollers and align cutting mechanisms

5. Training Operators: PLC software, profile adjustments, and emergency protocols

Operation and Maintenance

Daily Operation

• Check lubrication points and ensure oil levels are sufficient

• Run material trials before production

• Monitor roller alignment and sensor performance

Regular Maintenance

• Clean rollers and dies weekly to prevent buildup

• Inspect hydraulic oil and filters monthly

• Realign shafts and tighten bolts quarterly

• Replace worn-out rollers, bearings, and motors as needed

Troubleshooting Common Issues

• Uneven Profile Output: Check roller alignment and feeding speed

• Hydraulic Cutter Failure: Inspect oil levels and valve functionality

• Motor Overheating: Check power load, ventilation, and motor insulation

• Misfeeds or Skewing: Adjust material guides and pressure rollers

• PLC Malfunctions: Reboot or reprogram PLC, verify sensor input

Limitations of Roll Forming Machines

• Cannot process extremely thick or hard materials

• Not ideal for short production runs due to setup time

• Requires skilled labor for operation and maintenance

• Profile-specific rollers may limit flexibility unless interchangeable tooling is used

Benefits of Roll Forming Machines

• High-speed and continuous production

• Precision and consistency across batches

• Minimal material waste compared to press brakes or stamping

• Customizable profiles and automation-ready

• Low energy consumption per unit output

Price Range for Roll Forming Machines

The international pricing for roll forming machines varies depending on features, automation, and profile complexity:

• Basic Roofing Panel Line: $25,000 – $50,000

• C/Z Purlin Line with Auto Changeover: $60,000 – $120,000

• Gutter Roll Former: $20,000 – $40,000

• Heavy-Duty Guardrail Line: $90,000 – $150,000

• High-Speed Drywall Stud Machine: $30,000 – $70,000

Shipping, installation, and training costs are typically added based on destination and support needs.

Main Manufacturers and Suppliers in Bahrain

While Bahrain has a limited number of local roll forming machine manufacturers, most companies rely on imports from international OEMs and machine trading companies. Some regional metalworking and construction companies may resell imported machines from China, Turkey, India, or Europe.

To avoid miscommunication, delays, or unsuitable equipment, many buyers prefer working with a specialized sourcing and inspection partner like Machine Matcher.

Design Standards for Roll Forming Machines

• Electrical: IEC or CE-compliant wiring, 3-phase 380V/50Hz

• Mechanical: Hardened steel rollers, treated for corrosion resistance

• Hydraulic System: ISO-standard pumps and valves

• Automation: Siemens, Delta, or Mitsubishi PLC control systems

• Safety: Emergency stop buttons, safety guards, and covers per EU/CE or ISO standards

How Machine Matcher Can Help

Machine Matcher is a trusted global supplier of roll forming and metalworking machines, specializing in matching buyers with machines tailored to their profile and production needs. Here's how we support buyers in Bahrain:

• Expert Consultation: Share your required profile, and we’ll recommend the best machine

• Custom Configuration: From roller design to automation levels

• Inspection Services: Pre-shipment inspections for quality, tolerances, and testing

• Logistics and Delivery: Global shipping, customs, and setup coordination

• After-Sales Support: Installation help, spare parts, and technical assistance

• Used and New Machines: We offer cost-effective options depending on your budget and urgency

Contact Machine Matcher

Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]

Frequently Asked Questions (FAQ)

Q1: Can roll forming machines in Bahrain work with high-humidity coastal environments?
Yes, but it is recommended to use anti-corrosion roller coatings and ensure proper machine enclosure.

Q2: Do I need a special foundation to install a roll forming line?
A solid concrete floor with level support is sufficient; heavy-duty machines may require anchoring.

Q3: Can one machine produce multiple profiles?
Yes, with interchangeable tooling or automated adjustment features.

Q4: How long does it take to deliver a roll forming machine to Bahrain?
Typically 4 to 10 weeks, depending on machine availability and shipping method.

Q5: Can Machine Matcher help with spare parts and service?
Absolutely. We support full lifecycle needs, including parts, repairs, and upgrades.