Most Popular Roll Forming Machines in Iceland

Roll forming machines are becoming increasingly popular in Iceland due to the rising demand for metal construction materials in the building and infrastructure sectors. Iceland's harsh weather conditions, which require robust and durable materials for roofing, siding, and structural applications, make roll forming machines a valuable asset in the country's industrial landscape. This blog will explore the most popular roll forming machines in Iceland, covering specifications, profiles used, industries, and maintenance requirements. It will also provide information on international price ranges, manufacturers, and setup and operational guidance.

Additionally, it will highlight how Machine Matcher can assist with the inspection and purchase of these machines to suit specific profile needs.

1. Types of Roll Forming Machines Popular in Iceland

A. Roofing Panel Roll Forming Machines

Specifications:

• Roller Materials: High-grade steel with chrome coating for durability.

• Frame Size: 350-450 H-beam structure.

• Motors: 7.5 kW to 15 kW, depending on machine size.

• PLC System: Siemens or Mitsubishi with touch screen control.

• Machine Speed: 12-15 meters per minute.

• Cutting System: Hydraulic cutting with post-cutting mechanism.

• Safety Guards: Installed with emergency stop and fault detection.

Profiles Used:

• Trapezoidal roof panels

• Corrugated sheets

• Standing seam panels

Industries Using This Machine:

• Construction and roofing industries

• Residential and commercial building projects

• Agricultural facilities

Main Cities and Areas Using These Machines:

• Reykjavik

• Akureyri

• Hafnarfjörður

• Kópavogur

B. C Purlin Roll Forming Machines

Specifications:

• Roller Materials: GCr15 heat-treated steel.

• Frame Size: 300-400 H-beam structure.

• Motors: 15 kW main motor, 7.5 kW hydraulic cutting system.

• PLC System: Delta or Panasonic with automatic control.

• Machine Speed: 8-12 meters per minute.

• Cutting System: Hydraulic cutting with punching and notching.

Profiles Used:

• C-shaped purlins

• U-channel profiles

Industries Using This Machine:

• Steel structure manufacturers

• Commercial and industrial building projects

• Solar mounting systems

Main Cities and Areas Using These Machines:

• Reykjavik

• Selfoss

• Keflavik

C. Floor Deck Roll Forming Machines

Specifications:

• Roller Materials: Hardened steel with chrome coating.

• Frame Size: 350-500 H-beam.

• Motors: 18.5 kW main motor.

• PLC System: Siemens with automatic batching.

• Machine Speed: 10-12 meters per minute.

• Cutting System: Hydraulic shear with post-cutting mechanism.

Profiles Used:

• Composite floor decking

• Ribbed metal decking

Industries Using This Machine:

• Industrial and commercial buildings

• Bridges and infrastructure projects

Main Cities and Areas Using These Machines:

• Reykjavik

• Akureyri

D. Ridge Cap Roll Forming Machines

Specifications:

• Roller Materials: GCr15 steel with heat treatment.

• Frame Size: 300-400 H-beam.

• Motors: 5.5 kW to 7.5 kW.

• PLC System: Mitsubishi or Siemens with automatic control.

• Machine Speed: 8-10 meters per minute.

• Cutting System: Hydraulic post-cutting system.

Profiles Used:

• Ridge cap profiles for roofing systems

Industries Using This Machine:

• Residential and commercial roofing projects

Main Cities and Areas Using These Machines:

• Reykjavik

• Kópavogur

2. Typical Applications of These Machines

• Roofing and wall panels for residential, commercial, and industrial projects.

• Structural components like purlins and floor decks for steel frame buildings.

• Ridge caps and flashings for weatherproofing roofs in Iceland's harsh climate.

• Profiles for solar panel mounting structures in renewable energy projects.

3. Troubleshooting Issues with These Machines

1. Material Jamming:

   • Ensure the material feed is aligned properly.

   • Check for any buildup of debris in the rollers.

2. Inconsistent Profile Dimensions:

   • Adjust roller alignment and pressure settings.

   • Inspect worn-out rollers and replace if necessary.

3. Hydraulic Cutting Malfunctions:

   • Check hydraulic oil levels and replace if necessary.

   • Clean the hydraulic system to prevent clogging.

4. PLC System Errors:

   • Recalibrate the PLC system.

   • Check sensor connections and troubleshoot programming errors.

4. Limitations of These Machines

• Material Thickness Range: Limited to a specific thickness range, usually 0.3 mm to 1.5 mm for standard models.

• Profile Complexity: Custom profiles may require additional tooling or modifications.

• Power Supply Requirements: Machines typically require 380V, 3-phase power, which may not be standard in all locations.

5. Benefits of These Machines

• High Efficiency: Continuous forming reduces production time.

• Consistency in Output: Ensures uniform profile dimensions and accuracy.

• Cost-Effectiveness: Reduces labor costs and waste material.

• Durability: Machines are built with heavy-duty steel for long-term operation.

6. Installation and Commissioning of These Machines

1. Site Preparation: Ensure proper power supply and level surface for machine installation.

2. Machine Assembly: Follow the manufacturer’s guidelines for assembling rollers, frame, and cutting systems.

3. Testing and Calibration: Run initial tests to check profile accuracy and PLC control.

4. Operator Training: Train machine operators on the control system, material loading, and troubleshooting.

7. Operation and Maintenance of These Machines

Daily Operations:

• Regularly inspect rollers and alignment.

• Ensure material feed is smooth and consistent.

• Monitor hydraulic system performance.

Routine Maintenance:

• Lubrication: Apply lubricant to rollers and moving parts.

• Hydraulic System: Check oil levels and clean filters regularly.

• PLC System: Periodically update software and recalibrate sensors.

• Roller Cleaning: Clean rollers to prevent buildup of material residue.

8. Design Standards for These Machines

• CE Certification: Ensures compliance with European safety standards.

• ISO 9001: Guarantees quality manufacturing processes.

• EN 10162: Standard for cold roll forming of steel sections.

• ASTM A653/A653M: Specification for galvanized steel used in profiles.

9. Price Range for Roll Forming Machines Internationally

• Roofing Panel Roll Forming Machines: $25,000 – $60,000

• C Purlin Roll Forming Machines: $30,000 – $80,000

• Floor Deck Roll Forming Machines: $50,000 – $120,000

• Ridge Cap Roll Forming Machines: $15,000 – $40,000

10. Main Manufacturers of Roll Forming Machines in Iceland

While Iceland does not have local manufacturers specializing in roll forming machines, most machines used in the country are imported from international manufacturers such as:

• Botou Xianfa Roll Forming Machine Factory (China)

• Hangzhou Roll Forming Technology Co., Ltd. (China)

• Dallan S.p.A. (Italy)

• Samco Machinery Ltd. (Canada)

11. How Machine Matcher Can Help with Inspection and Buying

Machine Matcher offers expert assistance in inspecting, purchasing, and shipping roll forming machines to Iceland. Here’s how Machine Matcher can help:

• Profile Matching: We analyze your profile requirements and recommend machines that suit your needs.

• Inspection Services: We conduct machine inspections to ensure functionality and quality.

• Vendor Verification: We verify manufacturers and ensure compliance with industry standards.

• Logistics Management: We manage international shipping and delivery to Iceland.

• After-Sales Support: We offer technical support, operator training, and maintenance guidance.

12. Contact Machine Matcher - Speak to One of Our Roll Forming Machine Experts Today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]