Most Popular Roll Forming Machines in Iraq

Iraq's growing construction and manufacturing industries have increased the demand for high-quality roll forming machines. These machines are essential for producing roofing sheets, structural steel components, wall panels, and other metal profiles used in industrial, residential, and commercial projects. This article provides an in-depth guide to the most popular roll forming machines in Iraq, covering types, specifications, profiles, applications, maintenance, and more. Additionally, we explain how Machine Matcher can assist buyers in selecting the best roll forming machines to meet their needs.

Types of Popular Roll Forming Machines in Iraq and Their Specifications

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Material: High-grade GCr15 steel with heat treatment

  • Frame: 18-24 mm steel frame for stability

  • Cutting System: Hydraulic cutting with automatic length control

  • Motors: 5.5 to 7.5 kW motors for continuous operation

  • PLC System: Siemens or Delta PLC with HMI interface

  • Speed: 10-15 m/min (standard), up to 30 m/min for high-speed models

• Common Profiles:

  • Trapezoidal sheets

  • Corrugated metal sheets

  • Standing seam panels

  • PBR panels

• Industries:

  • Construction

  • Warehousing

  • Agriculture (metal roofs for storage and barns)

2. C and Z Purlin Roll Forming Machines

• Specifications:

  • Roller Material: Chromium-plated steel rollers for precision

  • Punching System: Hydraulic punching with pre-cut and post-cut options

  • Frame: Heavy-duty steel with 16-18 mm thickness

  • Motors: 7.5 to 15 kW with adjustable speed control

  • Cutting Type: Servo-hydraulic or mechanical

• Common Profiles:

  • C and Z purlins for roof and wall support

  • Channel profiles for structural applications

• Industries:

  • Steel framing and structural works

  • Warehousing and commercial buildings

3. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Material: Hardened steel rollers for durability

  • Punching and Notching: Hydraulic punching with servo feeding

  • Motor: 15 to 22 kW with automatic control

  • PLC System: Fully automated with servo controls

  • Speed: 10-12 m/min for standard guardrail production

• Common Profiles:

  • W-beam guardrails

  • Thrie-beam guardrails

• Industries:

  • Road safety and infrastructure

  • Government projects and private road developers

4. Decking Roll Forming Machines

• Specifications:

  • Roller Material: High-strength steel with hard chrome coating

  • Motor Power: 11 to 18 kW with hydraulic drive system

  • Frame: 20-25 mm heavy-duty frame

  • Speed: 12-15 m/min for continuous production

  • PLC System: Touchscreen control with automated data input

• Common Profiles:

  • Steel floor decking

  • Structural decking sheets

• Industries:

  • Commercial and residential construction

  • High-rise building projects

Main Cities and Regions Using Roll Forming Machines in Iraq

• Baghdad: Major hub for commercial and residential construction

• Basra: Industrial city with oil, gas, and infrastructure projects

• Erbil: Growing urban developments and large-scale commercial construction

• Mosul: Rebuilding and reconstruction projects

• Kirkuk: Expanding oil and energy sector with demand for metal structures

Maintenance Requirements for Roll Forming Machines

To ensure the longevity and efficiency of roll forming machines, regular maintenance is required.

Routine Maintenance Tasks:

• Lubrication: Apply lubricant to roller chains, bearings, and cutting blades regularly.

• Cleaning: Remove metal dust and debris to prevent machine wear.

• Inspect Electrical System: Check PLC connections, control panels, and motors for damage.

• Hydraulic System Check: Monitor hydraulic oil levels and replace when necessary.

• Alignment: Regularly check roller alignment to avoid profile inconsistencies.

Price Range of Roll Forming Machines Internationally

• Roofing Roll Forming Machines: $25,000 - $80,000

• C and Z Purlin Machines: $40,000 - $120,000

• Highway Guardrail Machines: $70,000 - $150,000

• Decking Machines: $50,000 - $120,000

Main Manufacturers of Roll Forming Machines in Iraq

While Iraq imports most roll forming machines, a few local and regional manufacturers provide machines with essential support services. However, international manufacturers dominate the market, offering reliable machines for various applications.

Leading Global Manufacturers:

• Formtek Group (USA)

• Samco Machinery (Canada)

• Xiamen Liming Machinery (China)

• Dallan Spa (Italy)

Setup and Operation of Roll Forming Machines

Installation Process:

1. Site Preparation: Ensure a level surface and appropriate power supply.

2. Machine Positioning: Align the machine with the feeding system.

3. Electrical Connection: Connect the control panel and PLC system.

4. Hydraulic System Configuration: Ensure hydraulic hoses are properly connected.

5. Profile Calibration: Set up the required profile dimensions.

Operational Guidelines:

• Material Feeding: Load the coil and align it with the entry guide.

• Profile Setup: Configure the PLC to select the desired profile.

• Start Operation: Initiate the roll forming process and monitor output.

• Quality Control: Inspect profile consistency and make adjustments if necessary.

How Machine Matcher Can Help You Buy the Right Roll Forming Machine

Machine Matcher offers expert guidance and assistance in selecting the best roll forming machine for your profile needs. Our services include:

• Profile Matching: We analyze your required profile and recommend machines that meet your exact specifications.

• Inspection Services: We conduct quality inspections to ensure machine compliance with international standards.

• Vendor Verification: We verify machine manufacturers and suppliers to avoid fraudulent transactions.

• Customization Assistance: Our experts help customize machines to meet your production goals.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

Typical Applications of Roll Forming Machines in Iraq

• Roofing and Cladding: Metal roofing for commercial, industrial, and residential buildings

• Structural Components: C and Z purlins, decking profiles for steel structures

• Infrastructure Projects: Highway guardrails and safety barriers

• Oil and Gas Sector: Custom profiles for pipelines and storage facilities

• Agricultural Storage: Steel profiles for storage barns and warehouses

Troubleshooting Issues with Roll Forming Machines

Common Issues and Solutions:

• Misaligned Profiles: Check roller alignment and adjust guide rails.

• Material Jamming: Inspect the feeding system and clean the entry section.

• Hydraulic Malfunction: Monitor oil levels and check for hose leaks.

• Inconsistent Cutting Length: Calibrate the PLC and sensor systems.

• Electrical Faults: Check power supply and ensure all connections are secure.

Limitations of Roll Forming Machines

• Profile Constraints: Certain complex profiles may require custom tooling.

• Material Thickness Range: Limited to specific thicknesses depending on roller capacity.

• High Initial Investment: Advanced machines with automation come at a higher price.

• Space Requirements: Large machines require ample space for installation and operation.

Benefits of Using Roll Forming Machines

• High Efficiency: Continuous operation ensures high-volume production.

• Accuracy and Precision: Consistent profile dimensions reduce material wastage.

• Cost-Effectiveness: Reduced labor and maintenance costs.

• Versatility: Ability to produce multiple profiles with minimal adjustments.

Installation and Commissioning of Roll Forming Machines

Installation Process:

• Positioning and anchoring the machine securely

• Connecting the hydraulic and electrical systems

• Calibrating rollers and cutting mechanisms

Commissioning:

• Test run to ensure profile accuracy

• Adjustments for speed and cutting length

• Training operators on safe usage and profile changes

Operation and Maintenance of Roll Forming Machines

Operational Guidelines:

• Maintain steady feeding of material

• Monitor PLC control for real-time adjustments

• Perform regular quality checks during production

Maintenance Best Practices:

• Daily lubrication of moving parts

• Cleaning rollers and guide rails after each shift

• Inspecting hydraulic and electrical systems weekly

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality management and consistent performance

• CE Marking: Compliance with European safety standards

• ASTM Standards: Ensures accuracy and durability of produced profiles

• UL Certification: Ensures electrical safety and compliance

Machine Matcher is your trusted partner in acquiring the best roll forming machines for your business. Our experts ensure that your machine aligns with international design standards and delivers optimal performance. Contact us today to discuss your requirements and find the perfect roll forming solution.