Pbr Endwall flashing machine

The PBR Endwall flashing roll forming machine is designed to produce one of the most critical components in metal roofing systems—endwall flashings, specifically tailored for PBR panel systems. These machines ensure high-speed, precision forming of durable, accurate profiles that meet industrial standards for commercial, residential, and agricultural roofing projects.

In this guide, we will break down everything you need to know about this machine—its specifications, usage, industries, market trends, setup, maintenance, pricing, and how Machine Matcher can help you source the right equipment.

Machine Description: PBR Endwall Flashing Roll Forming Machine

The PBR Endwall flashing roll forming machine is engineered for continuous production of flashing profiles used at the upper termination point where PBR roofing panels meet vertical walls. The machine creates clean, precise bends and forms, maintaining consistent accuracy throughout production runs.

It typically includes:

• A coil entry system for feeding material into the machine.

• Roll forming stations that gradually shape the steel coil into the PBR endwall profile.

• Punching or notching units (optional) to allow for screw holes or fastener points.

• A hydraulic cutting unit that shears the material to length post-formation.

• A PLC control system for automated production and precision control.

These machines are built for both speed and durability, with heavy-duty construction suitable for daily use in demanding environments.

Machine Specifications

Here’s a detailed breakdown of the specifications typically found on a high-quality PBR Endwall flashing roll forming machine:

1. Roller Materials

• Material: GCr15 high-grade steel (heat-treated and hard chrome plated)

• Hardness: HRC 58–62

• Designed for long life, smooth forming, and resistance to wear and tear.

2. Punching and Notching (Optional)

• Hydraulic punching unit with programmable servo feed.

• Optional notching system to create clean corner cutouts for precise installations.

• Can be integrated before or after roll forming, depending on requirements.

3. Servo Motors

• Used for precise material positioning and feeding.

• Increases cutting accuracy and efficiency.

• Integrated with the PLC for seamless automation.

4. Hydraulic Cutting System

• Hydraulic post-cut system, guided by proximity sensors and PLC control.

• Blade made from Cr12Mov tool steel.

• Cutting tolerance: ±1 mm.

• Silent and fast operation with minimal waste.

5. Frame Size and Build

• Frame Type: Heavy-duty H-beam or steel plate welded frame.

• Thickness: 18–24 mm side panels.

• Ensures machine stability, vibration resistance, and longevity.

6. Motors and Drive System

• Main Motor Power: 5.5–11 kW (varies based on model).

• Drive: Chain drive or gear drive, depending on load and user preference.

• Quiet, robust power transmission.

7. PLC System

• Brands used: Siemens, Mitsubishi, or Delta.

• Touchscreen HMI for user-friendly operation.

• Stores multiple programs and profile lengths.

• Language customization available.

8. Machine Speed

• Production speed: 15–30 meters per minute.

• Varies depending on coil material, profile complexity, and additional punching/cutting operations.

9. Safety Guards and Enclosures

• Full-length safety guards with emergency stop buttons.

• CE-compliant designs available.

• Optional light curtains or laser sensors for added safety.

Profile Description: PBR Endwall Flashing

PBR endwall flashing is designed to terminate the roofing panel against a wall, preventing water ingress and ensuring a weather-tight seal.

Materials:

• Galvanized steel, Galvalume, or pre-painted steel

• Material options: Aluminum or stainless steel available upon request

Sizes:

• Typical widths: 8" to 12"

• Leg heights: 3" to 6"

• Customizable based on the building design

Material Gauge:

• 24 to 29 gauge (0.30 mm to 0.70 mm)

• Heavier gauges (22) available for industrial use

Market Size and Industry Usage

PBR endwall flashings are in high demand due to the widespread use of PBR panels in metal buildings. The profile is used in:

• Agricultural buildings

• Commercial warehouses

• Metal garages and barns

• Residential roofing

• Prefab construction systems

Popular Countries and Industries

Most Popular Countries:

• United States: High use in pole barns, steel structures, and prefabricated buildings.

• Mexico: Agricultural and warehouse roofing.

• Canada: Residential and light industrial.

• Australia and South Africa: Strong market for rural and mining facilities.

Why It's Popular:

• Cost-effective and easy to install

• Compatible with common PBR roof systems

• Weather-resistant and long-lasting

• High standardization in industrial construction

Optional Extras

You can upgrade your PBR Endwall flashing roll forming machine with the following add-ons to improve production efficiency and reduce labor:

• Stackers: Manual or automatic for collecting finished profiles.

• Remote PLC Systems: Allow monitoring and control from a distance.

• Coil Car Tippers: For heavy coil loading.

• Uncoilers and Recoilers: Manual, motorized, or hydraulic options available.

• Automatic Stackers: Improves productivity in large-scale operations.

• Leveling Systems: Ensures flatness and material consistency.

• Coil Handling Systems: Includes coil lifters, coil cars, and decoiler arms.

Machine Price: Low to High

Machine pricing depends on configuration, automation level, and capacity:

Note: Prices vary based on supplier, shipping, and included extras.

Setup and Installation

Setting up a PBR Endwall flashing machine includes:

1. Positioning the frame on leveled ground.

2. Connecting power supply to match machine voltage (typically 380V/50Hz or 220V/60Hz).

3. Running coil through feeder, ensuring alignment.

4. Testing roller stations and calibration.

5. Training operators on HMI controls and safety.

Installation time: 2–4 days
Required space: Approx. 8–12 meters line length depending on machine configuration

Maintenance

Routine maintenance is crucial for longevity and precision. Key areas:

• Daily cleaning of rollers and sensors

• Monthly lubrication of chains, gears, and hydraulic components

• Quarterly inspection of cutting blades and motor bearings

• Annual recalibration of the PLC and drive systems

Spare parts like blades, rollers, and hydraulic seals should be stocked for quick replacement.

How Machine Matcher Can Help

At Machine Matcher, we connect you with the best new and used PBR Endwall flashing roll forming machines worldwide. Whether you’re a roofing contractor, panel manufacturer, or metal building supplier, we’ll help you:

• Compare machines from multiple verified sellers

• Get full machine specs before you buy

• Choose between new and used equipment

• Find the right match for your profile drawing

• Understand delivery, power, and import needs in your country

Our global network includes machines from top brands and reliable manufacturers, with dedicated experts ready to help you choose the right configuration.

Frequently Asked Questions (Q&A)

Q1: Can I run different flashing sizes on the same machine?
A: Yes. Most machines allow for profile adjustment within a range. For variable sizing, a quick-change cassette system may be used.

Q2: What power supply do I need for this machine?
A: Standard machines require 380V/50Hz 3-phase. Machines for North America usually come in 220V/60Hz.

Q3: How long does it take to receive the machine after ordering?
A: Lead time for new machines is 30–60 days. Used machines may be available immediately.

Q4: Can I buy a used machine with full warranty?
A: Yes. Some reconditioned machines come with a limited warranty and service support.

Q5: How do I ensure the profile matches my existing flashing?
A: Share your profile drawing with Machine Matcher. Our team will ensure compatibility before purchase.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]

We’re here to help you source the right PBR endwall flashing roll forming machine—efficient, reliable, and built for your market.