Most Popular Roll Forming Machines in United Kingdom

Roll forming machines play a critical role in the United Kingdom’s manufacturing and construction industries, producing a variety of metal profiles used in roofing, wall panels, structural components, and more. Due to the growing demand for precision and cost efficiency, roll forming machines have become essential in multiple industries. In this blog, we will explore the most popular roll forming machines in the United Kingdom, covering machine types, specifications, profiles, industries, and major cities where they are used. Additionally, we will discuss setup, operation, maintenance, and how Machine Matcher can help you find the best machine suited to your profile needs.

Types of Roll Forming Machines in the United Kingdom

1. Roofing Sheet Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with hard chrome plating

  • Frame Size: 300-500 mm depending on capacity

  • Motors: 5.5-7.5 kW motors for standard applications

  • PLC System: Siemens or Mitsubishi PLC with touchscreen interface

  • Cutting System: Hydraulic cutting system with a cutting tolerance of ±1 mm

  • Machine Speed: 12-18 m/min for standard models

• Profiles Used:

  • Corrugated Sheets

  • Trapezoidal Roofing Sheets

  • Standing Seam Panels

  • PBR (Purlin Bearing Rib) Profiles

• Industries:

  • Construction

  • Agricultural Buildings

  • Warehousing

  • Industrial Facilities

• Main Cities and Areas:

  • London, Birmingham, Manchester, Glasgow, Leeds, and Liverpool

2. C/Z Purlin Roll Forming Machines

• Specifications:

  • Roller Materials: GCr15 steel with heat treatment

  • Frame Size: 350-450 mm heavy-duty structure

  • Motors: 11-15 kW with frequency inverter control

  • PLC System: Panasonic or Siemens with automatic size adjustment

  • Cutting System: Hydraulic punching and cutting

  • Machine Speed: 10-15 m/min

• Profiles Used:

  • C Purlins

  • Z Purlins

  • U Channels

• Industries:

  • Steel Building Construction

  • Commercial Warehouses

  • Industrial Structures

• Main Cities and Areas:

  • London, Newcastle, Bristol, Sheffield, and Edinburgh

3. Deck Roll Forming Machines

• Specifications:

  • Roller Materials: High-grade steel with high precision grinding

  • Frame Size: 400-500 mm heavy frame

  • Motors: 15-20 kW servo motors

  • PLC System: Advanced PLC with HMI touchscreen control

  • Cutting System: Hydraulic cutting with flying shear

  • Machine Speed: 20-25 m/min

• Profiles Used:

  • Steel Decking Profiles

  • Composite Decking

  • Roof Deck Panels

• Industries:

  • Multi-story Buildings

  • Bridge Construction

  • Parking Structures

• Main Cities and Areas:

  • London, Liverpool, Manchester, Cardiff, and Glasgow

4. Highway Guardrail Roll Forming Machines

• Specifications:

  • Roller Materials: Forged steel with hardening

  • Frame Size: 500-600 mm heavy-duty frame

  • Motors: 22-30 kW motors

  • PLC System: Siemens with automatic error detection

  • Cutting System: Hydraulic with high-speed shear

  • Machine Speed: 8-12 m/min

• Profiles Used:

  • W Beam Guardrails

  • Thrie Beam Guardrails

• Industries:

  • Highway Infrastructure

  • Traffic Management

• Main Cities and Areas:

  • London, Birmingham, Leeds, Manchester, and Bristol

5. Gutter Roll Forming Machines

• Specifications:

  • Roller Materials: Hardened alloy steel

  • Frame Size: 300-400 mm

  • Motors: 5.5-7.5 kW

  • PLC System: Mitsubishi or Siemens with touchscreen

  • Cutting System: Hydraulic guillotine

  • Machine Speed: 12-18 m/min

• Profiles Used:

  • Half-round Gutters

  • K-style Gutters

  • Box Gutters

• Industries:

  • Residential Construction

  • Commercial Buildings

• Main Cities and Areas:

  • London, Manchester, Birmingham, Edinburgh, and Cardiff

Maintenance Requirements for Roll Forming Machines

1. Regular Lubrication: Apply high-quality lubricants to the rollers, chains, and gear mechanisms to prevent friction and wear.

2. Inspect and Adjust Rollers: Periodic checking and alignment of rollers to ensure profile accuracy and consistent shape.

3. Hydraulic System Maintenance: Monitor hydraulic oil levels and replace when necessary to ensure smooth cutting and punching operations.

4. PLC System Updates: Update the control software to avoid system errors and optimize machine performance.

5. Electrical Inspection: Check wiring and electrical components for wear and replace if needed to prevent breakdowns.

Typical Applications of Roll Forming Machines in the UK

• Construction: Roofing sheets, purlins, and cladding panels for commercial and residential buildings.

• Infrastructure: Guardrails and steel decks used in highways and bridges.

• Manufacturing: Customized profiles for storage systems and metal shelves.

• Agriculture: Roofing sheets and steel profiles for barns and greenhouses.

Troubleshooting Issues with Roll Forming Machines

1. Profile Distortion: Check roller alignment and material thickness.

2. Inconsistent Cutting Lengths: Inspect hydraulic system and PLC control settings.

3. Material Jamming: Clear obstructions and ensure proper material feeding.

4. Uneven Surface Finish: Check roller wear and replace if necessary.

5. PLC Malfunctions: Update or reset the software to restore system functionality.

Limitations of Roll Forming Machines

• Material Constraints: Suitable for specific thicknesses and materials.

• Initial Setup Time: Calibration and setup may take time for new profiles.

• Higher Initial Cost: Advanced models with automation may be expensive.

Benefits of Roll Forming Machines

• High Production Efficiency: Continuous profile forming at high speeds.

• Consistency and Precision: Ensures uniform profile dimensions.

• Reduced Waste: Minimal material wastage during production.

• Cost-effective for Large Production Runs: Suitable for high-volume orders.

Installation and Commissioning of Roll Forming Machines

1. Site Preparation: Ensure a clean and leveled space for machine installation.

2. Electrical Connection: Connect to the correct voltage and power supply.

3. Roller Alignment: Align rollers accurately for correct profile formation.

4. Hydraulic and Lubrication System Setup: Fill hydraulic oil and apply necessary lubricants.

5. Trial Run and Calibration: Conduct a test run to ensure profile accuracy.

Operation and Maintenance of Roll Forming Machines

• Daily Inspection: Check for any abnormal noises, vibrations, or visual damages.

• Profile Consistency Monitoring: Measure formed profiles regularly to ensure dimensional accuracy.

• Lubrication and Cleaning: Periodic cleaning and lubrication to prevent wear and tear.

• Hydraulic System Check: Monitor fluid levels and pressure to ensure smooth operations.

Design Standards for Roll Forming Machines

• ISO 9001 Certification: Ensures quality management during machine production.

• CE Compliance: Compliance with European safety standards.

• BS EN 10162 Standards: Governs the roll forming of steel profiles.

• ANSI Standards: Applicable for machines imported from the US.

Major Manufacturers of Roll Forming Machines in the United Kingdom

1. Metform Engineering Ltd – Specializes in customized roll forming solutions.

2. Bradbury Group UK – Offers high-performance machines for roofing and purlin profiles.

3. Dallan Spa – Provides precision roll forming technology.

4. Jouanel Industries – Focuses on high-speed roll forming equipment.

5. Machine Matcher – Global supplier specializing in matching buyers with the best roll forming machines for their profile needs.

Why Machine Matcher is Your Best Choice for Roll Forming Machines in the UK

Machine Matcher connects buyers with reliable manufacturers and ensures that each machine meets your profile requirements. We assist with:

• Profile Matching: Identifying the right machine for your desired profile.

• Inspection and Quality Control: Conducting rigorous inspections to verify machine specifications.

• Negotiation and Pricing: Assisting in securing the best price with manufacturers.

• Logistics and Delivery Support: Ensuring timely and secure delivery to your location.

Contact Machine Matcher – Speak to One of Our Roll Forming Machine Experts Today:

UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]