Comprehensive Guide to the N type roof deck roll forming machine

The N Type roof deck roll forming machine is a highly specialized piece of equipment used in the construction industry to create roof deck profiles with high structural integrity. This machine is designed to produce N Type roof deck panels, which are widely used in commercial, industrial, and residential projects where strength, durability, and performance are essential. With advanced automation and precision engineering, the N Type roof deck roll forming machine ensures consistent quality, high output rates, and cost-efficiency in roofing projects.

This article covers an in-depth analysis of the machine specifications, profile description, popular industries, country-specific applications, optional extras, pricing, installation, maintenance, and how Machine Matcher can help you purchase the best machine for your needs.

Full Machine Description

The N Type roof deck roll forming machine transforms steel coils into N-shaped roof deck profiles through a series of precisely aligned roller stations. The machine integrates advanced servo motors, hydraulic cutting systems, and a PLC-controlled automation system to ensure high accuracy and reliability. The final product is a structurally robust deck panel ideal for supporting roofing systems in commercial and industrial buildings.

Key Features:

• High Production Speed: Up to 40 meters per minute, depending on coil thickness and profile complexity.

• Precision Rollers: Hardened steel rollers that ensure dimensional accuracy and profile consistency.

• Punching and Notching System: Inline punching and notching to meet specific profile requirements.

• Hydraulic Cutting System: Provides clean and precise cuts, reducing material wastage.

• Fully Automated PLC System: User-friendly interface for easy monitoring and control of the machine.

• Safety Guards and Enclosures: Ensure operator safety and prevent accidental injuries.

Machine Specifications

1. Roller Materials:

• Material: GCr15 (chromium steel) or D2 (hardened steel) for long-lasting durability.

• Hardness: HRC 58-62, providing wear resistance and extended roller lifespan.

• Roller Stations: Typically 20-25 stations, depending on the complexity of the profile.

2. Punching and Notching System:

• Punching Type: Hydraulic punching system with customizable punch dies.

• Notching: Inline notching to ensure smooth profile transitions.

• Punching Accuracy: ±0.5mm, ensuring high precision in hole positioning.

3. Servo Motors:

• Type: AC servo motors for high-precision control.

• Power Rating: Ranges from 5 kW to 15 kW, depending on production speed and material thickness.

• Speed Control: Ensures consistency and accuracy during high-speed operations.

4. Hydraulic Cutting System:

• Blade Material: Cr12Mov steel for clean and precise cuts.

• Cutting Type: Hydraulic post-cutting system for smooth edge profiles.

• Cutting Accuracy: ±1.0mm for consistent profile length.

5. Frame Size and Structure:

• Frame Material: Heavy-duty steel frame with a thickness of 20-25mm.

• Machine Length: Typically 12-15 meters.

• Frame Structure: Rigid, welded structure designed to withstand vibration and maintain stability.

6. Motors and Drive System:

• Main Motor Power: 11 kW to 22 kW depending on profile thickness.

• Drive Type: Chain or gear drive system to ensure smooth and synchronized operation.

7. PLC Control System:

• Brand: Mitsubishi, Siemens, or Delta for reliability.

• Touch Screen Interface: User-friendly control for monitoring and adjusting machine parameters.

• Data Storage: Stores production data for easy retrieval and quality control.

8. Machine Speed:

• Production Speed: 15-40 meters per minute, adjustable depending on material thickness and profile complexity.

9. Safety Guards and Enclosures:

• Material: Heavy-duty steel with transparent panels for easy monitoring.

• Compliance: Meets international safety standards to protect operators.

Profile Description

1. Materials Used:

• Galvanized Steel (G550): Most common material due to high tensile strength.

• Aluminum and Stainless Steel: For corrosion resistance in specific environments.

2. Sizes and Dimensions:

• Panel Width: 600mm to 1000mm, depending on the design.

• Panel Depth: 50mm to 75mm, with variations depending on load requirements.

• Material Thickness: 0.8mm to 1.5mm.

3. Material Gauge:

• Typical Gauge: 18 to 24 gauge (0.8mm to 1.5mm), depending on application and structural requirements.

4. Market Size and Industry Usage:

• Market Size: Growing demand globally due to increased adoption in commercial and industrial projects.

• Industries Using This Profile:

  • Commercial Building Construction

  • Industrial Roofing and Flooring

  • Warehouses and Logistics Facilities

  • Sports Arenas and Stadiums

  • Military and Government Facilities

Popular Countries and Industries Using N Type Roof Deck Machines

1. United States:

• Industries: Commercial and industrial construction projects.

• Reason: High demand for prefabricated roofing systems in commercial projects.

2. Canada:

• Industries: Warehouses, distribution centers, and industrial facilities.

• Reason: Increasing focus on energy-efficient and durable roofing solutions.

3. Germany:

• Industries: Automotive plants and industrial production facilities.

• Reason: Emphasis on durable, load-bearing roof deck panels.

4. India:

• Industries: Warehousing, logistics, and commercial projects.

• Reason: Rapid infrastructure development and increased use of steel structures.

5. UAE and Middle East:

• Industries: High-rise buildings, malls, and commercial centers.

• Reason: Growth in urban development and prefabricated construction.

Optional Extras Available

1. Stackers:

• Automatic and Manual Stackers: For organizing and stacking finished panels.

• Integration: Ensures smooth stacking without manual labor.

2. Remote PLC Systems:

• Remote Access: Allows remote monitoring and control of the machine.

• System Compatibility: Compatible with most industrial automation platforms.

3. Coil Car Tippers:

• Function: Efficient loading and unloading of steel coils.

• Capacity: Supports coils of 5-10 tons.

4. Uncoilers and Recoilers:

• Hydraulic and Manual Options: Suitable for handling large coils.

• Speed Control: Ensures consistent feeding and recoiling.

5. Automatic Stackers:

• Fully Automated: Minimizes manual labor and improves efficiency.

• Capacity: Can handle up to 5 tons of finished panels.

6. Leveling Systems:

• Precision Leveling: Ensures flat, straight panels for easy installation.

• Automatic and Manual Modes: Suitable for various production environments.

7. Coil Handling Systems:

• Automated Coil Handling: Reduces operator intervention and increases productivity.

• Safety Features: Designed to prevent coil damage and ensure smooth handling.

Machine Pricing (Low to High Range)

• Basic Configuration: $80,000 – $100,000

• Mid-Range Configuration: $100,000 – $130,000

• High-End Configuration with Extras: $130,000 – $180,000

How Machine Matcher Can Help You Buy This Machine

Machine Matcher specializes in connecting buyers with the best roll forming machines to suit their specific profile and production needs. Our experts provide guidance on selecting the most suitable N Type roof deck roll forming machine by analyzing profile specifications, production capacity, and budget requirements. With an extensive network of global suppliers, Machine Matcher ensures that you get a high-quality machine at a competitive price.

Benefits of Choosing Machine Matcher:

• Expert consultation to match your requirements.

• Access to top manufacturers worldwide.

• Quality inspection and certification before delivery.

• Post-sale support, including installation and maintenance guidance.

Setup and Installation

1. Site Preparation:

• Foundation Requirements: A solid concrete foundation to support machine weight.

• Power Supply: Ensure stable three-phase power supply.

2. Machine Alignment:

• Roller Station Setup: Proper alignment of roller stations to ensure accurate profile forming.

• Hydraulic System Connection: Properly connect and calibrate the hydraulic system.

3. Test Run and Calibration:

• Initial Test Run: Verify profile accuracy and machine speed.

• Fine-Tuning: Adjust roller pressure and speed for optimal results.

Maintenance and Troubleshooting

1. Routine Maintenance:

• Lubrication: Regular lubrication of roller stations and gear systems.

• Hydraulic System Checks: Inspect and replace hydraulic fluid as needed.

• PLC System Updates: Ensure software updates for smooth operation.

2. Troubleshooting Tips:

• Inconsistent Profile Dimensions: Check roller alignment and pressure.

• Hydraulic Cutting Errors: Verify hydraulic pressure settings and blade condition.

• Machine Stalling: Check for power supply inconsistencies or motor overload.

Questions and Answers Section

Q1: What is the production speed of an N Type roof deck roll forming machine?

A: The production speed typically ranges between 15-40 meters per minute, depending on material thickness and profile complexity.

Q2: What material thickness can this machine handle?

A: It can handle steel thickness ranging from 0.8mm to 1.5mm.

Q3: Are remote PLC systems compatible with this machine?

A: Yes, most N Type roof deck roll forming machines can be equipped with remote PLC systems for monitoring and control.

Q4: What industries use N Type roof deck profiles?

A: Industries such as commercial construction, industrial roofing, and warehousing use N Type roof deck panels.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]