Posted on Saturday, March 1, 2025
A B roof deck roll forming machine is essential for producing high-strength structural profiles used in roofing and flooring applications in industrial and commercial buildings. B roof decks are characterized by their flat, wide-bottom flutes, which provide excellent strength-to-weight ratios and enable easy installation of insulation and roofing materials. This article provides a complete overview of the B roof deck roll forming machine, covering machine specifications, profile details, market size, popular countries and industries, optional extras, pricing, installation, maintenance, and how Machine Matcher can assist you in acquiring this machine.
The B roof deck roll forming machine is designed to manufacture B-type roof decks, which are widely used in roofing and flooring applications. These machines utilize a continuous cold roll forming process that transforms steel coils into precisely formed B deck profiles. The machine can be equipped with a punching and notching system to create openings or slots as required.
This machine is ideal for high-volume production of roof decking materials, ensuring consistent profile quality and adherence to industry standards. It can process various metal materials, including galvanized steel, aluminum, and stainless steel, with high precision and efficiency.
High-grade GCr15 steel with heat treatment (HRC 58-62) for long-lasting durability.
Chrome-coated rollers to prevent rust and increase wear resistance.
Designed for minimal distortion and precise profile formation.
Hydraulic punching system for creating slots, holes, or specific patterns.
Servo-controlled notching system for precise cutting and positioning.
Customizable to accommodate various punching patterns required for different industries.
High-performance servo motors ensuring precision in feeding and cutting.
Smooth operation with low noise and high-speed control.
Programmable logic to synchronize motor speed with line speed.
Hydraulic guillotine for accurate cutting with minimal burrs.
Cutting tolerance within ±0.5 mm to ensure high precision.
Automatic stop and cutting system to maintain desired lengths.
Heavy-duty steel frame with integrated stress-relief design.
Frame thickness: 20-25 mm, ensuring stability during operation.
Modular frame construction allowing easy transportation and assembly.
Main motor power: 7.5-15 kW, depending on production capacity.
Hydraulic station power: 4-7.5 kW, ensuring reliable punching and cutting.
Power supply: 380V, 50Hz, 3-phase (customizable to other voltage standards).
Fully automated control system using PLC with touchscreen interface.
User-friendly interface for profile adjustments, speed control, and error management.
Brands: Siemens, Delta, or Mitsubishi, ensuring reliability and global support.
Production speed: 15-25 m/min depending on profile complexity and material thickness.
High-speed models available for large-scale production requirements.
Fully enclosed guard system for operator safety.
Emergency stop buttons and safety interlocks to prevent accidents.
Compliance with international safety standards (CE, UL).
Galvanized steel (G550, Z275) for high durability and corrosion resistance.
Aluminum and stainless steel for specialized applications.
Standard width: 36 inches (914 mm)
Flute height: 1.5 inches (38 mm)
Thickness range: 0.76 mm to 1.52 mm (22 to 16 gauge)
Customizable dimensions to meet project requirements.
Common gauges: 22, 20, 18, and 16 gauge.
Thicker gauges used for higher load-bearing applications.
Widely used in the construction of industrial, commercial, and institutional buildings.
Common applications include:
Roofing and flooring systems.
Structural reinforcement for high-rise buildings.
Platforms and mezzanines.
USA: Extensive use in commercial and industrial construction projects.
Canada: Strong demand due to the prevalence of large-scale warehouse and manufacturing buildings.
United Kingdom and Europe: Increasing use in the construction of data centers and distribution hubs.
Australia: Popular for high-strength applications in commercial roofing.
Construction and Infrastructure: High-rise buildings, stadiums, and warehouses.
Energy Sector: Platforms and structures for oil and gas installations.
Manufacturing and Warehousing: Structural decks for heavy equipment support.
Automatic or manual stackers for streamlined product handling.
Ensures organized stacking and minimizes manual labor.
Enables remote control and monitoring of machine operations.
Facilitates troubleshooting and reduces downtime.
Automates coil loading and unloading.
Minimizes manual handling and enhances efficiency.
Uncoiling capacity: 5-15 tons.
Hydraulic and motorized recoilers for quick material handling.
Organizes finished products efficiently.
Reduces errors and enhances production consistency.
Ensures smooth and uniform coil feeding.
Maintains consistent profile thickness.
Customizable to handle various coil widths and weights.
Reduces operator intervention and increases safety.
Basic Model: $55,000 – $70,000 (Standard configuration, manual punching)
Mid-Level Model: $75,000 – $100,000 (Automated punching and cutting, higher speed)
High-End Model: $110,000 – $350,000 (Advanced servo systems, remote PLC, and full automation)
Pricing varies based on customization, additional extras, and production capacity.
Machine Matcher specializes in helping buyers find the perfect roll forming machines to meet their project requirements. With a large inventory of new and used machines, Machine Matcher ensures that you get the best value and quality. Our team of experts can assist with:
Profile and size confirmation.
Machine inspection and quality checks.
Facilitating secure payments and arranging international shipping.
Customizing machines to suit your specific needs.
Site preparation and foundation alignment.
Electrical and hydraulic connections for smooth commissioning.
Modular design ensures quick assembly and minimal downtime.
PLC programming to configure profile dimensions and cutting lengths.
Full trial run to test punching, cutting, and profile formation.
Inspection to ensure adherence to quality standards.
Lubricate rollers and bearings regularly.
Clean and inspect hydraulic systems.
Check alignment and adjust roller settings.
Profile Distortion: Verify roller alignment and material feed.
Inconsistent Lengths: Check encoder calibration and PLC settings.
Punching/Notching Errors: Inspect hydraulic pressure and die alignment.
Thickness ranges from 0.76 mm to 1.52 mm (22 to 16 gauge).
Construction, manufacturing, and energy sectors.
Installation typically takes 5-7 days, depending on the complexity.
With proper maintenance, the machine can last 15-20 years.
Yes, the machine can be customized to meet specific profile requirements.
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
Posted on Thursday, March 27, 2025
Partner with Machine Matcher: Expand Your Reach as a Machine Manufacture
Comprehensive Guide to the Type A Roof Deck roll forming machine
Posted on Thursday, March 27, 2025
Machine Matcher can assist you in finding the best roll forming machine suited to your profile needs.
Posted on Monday, March 24, 2025
Comprehensive Guide to the Pbr eave flashing machine
Most Popular Roll Forming Machines in Burkina Faso
Posted on Monday, March 24, 2025
This guide covers the most popular roll forming machines in Burkina Faso: Types, Industries, Costs, and Expert Buying Help
