Posted on Thursday, March 27, 2025
Type A Roof Deck roll forming machines are highly specialized equipment designed to produce high-quality Type A roof decking profiles efficiently and consistently. These machines play a critical role in the construction industry, particularly in large-scale roofing and flooring projects. In this guide, we will explore the machine's features, specifications, applications, pricing, and maintenance, along with how Machine Matcher can assist you in finding the best roll forming machine suited to your profile needs.
A Type A Roof Deck roll forming machine is engineered to produce 1.5-inch deep roof deck profiles used extensively in low-slope roof systems. The machine forms structural steel sheets into corrugated profiles that provide durability, strength, and load distribution. It uses advanced technology to ensure precision, high speed, and minimal material waste during the forming process.
Type A Roof Deck, also known as "narrow rib deck," is commonly used where low loads and minimal diaphragm shear are required. This profile is ideal for applications where insulation or lightweight concrete is added above the deck.
Here’s an overview of the detailed specifications of a Type A Roof Deck roll forming machine:
Material: High-quality GCr15 steel or D2 tool steel.
Hardness: Hardened to HRC 58-62 for prolonged life and minimal wear.
Coating: Chrome-plated rollers to prevent rust and extend service life.
Punching: Servo-driven punching system with high precision.
Notching: Hydraulic notching with programmable punching patterns.
Die Material: SKD11 steel with heat treatment for longer durability.
Type: AC servo motors for high-speed, accurate feeding and cutting.
Brand Options: Siemens, Yaskawa, or Mitsubishi (based on customer requirements).
Power: 5 kW to 10 kW depending on line speed.
Cutting Type: Post-cut with hydraulic shear system.
Blade Material: High-grade Cr12Mov steel for clean and precise cuts.
Cutting Tolerance: ±1.0 mm
Frame Type: Heavy-duty steel frame, welded and stress-relieved.
Thickness: 20 mm to 30 mm side panels for maximum stability.
Construction: Robust design for vibration-free operations.
Main Motor: 15 kW to 30 kW depending on machine size and capacity.
PLC System: Siemens or Delta PLC with touchscreen HMI.
Control Panel: User-friendly interface with multilingual support.
Operating Mode: Manual, semi-automatic, and fully automatic modes.
Production Speed: 10-15 meters per minute.
Speed Control: Variable frequency drive (VFD) for precision.
Safety Features: Full safety guards with emergency stop buttons.
Enclosures: Noise-reducing covers for operator safety and compliance with industry regulations.
Steel Thickness: 0.7 mm to 1.5 mm.
Material Options: Galvanized steel (G550), aluminum, and stainless steel.
Profile Depth: 1.5 inches (38.1 mm).
Flange Width: Typically 2.5 inches (63.5 mm).
Rib Pitch: 6 inches (152.4 mm).
Common Gauges: 18 to 22 gauge steel.
Thickness Range: 0.7 mm to 1.5 mm.
Market Demand: High in the commercial and industrial construction sectors.
Industries:
Commercial building projects
Industrial facilities
Warehouses and storage buildings
Multi-level parking structures
USA: Widely used in commercial and industrial buildings.
Canada: High demand in construction and renovation projects.
UK and Europe: Growing use in steel-framed structures.
Middle East: Used extensively in high-rise buildings and large-span structures.
Construction: Roofing and flooring applications.
Infrastructure Projects: Large-span building roofs.
Warehouses and Manufacturing Facilities: Structural support and strength.
To enhance the efficiency and automation of Type A Roof Deck roll forming machines, the following optional extras can be added:
Automatic stackers for precise collection and stacking of finished profiles.
Wireless or remote monitoring and control of the machine from off-site locations.
Efficient loading and positioning of heavy coils.
Single or double-head uncoilers for continuous production.
Recoilers for re-winding finished coils.
High-speed stackers to automate profile stacking and minimize labor.
Automatic leveling to ensure flatness and accuracy.
Coil cars and hydraulic lifting for smooth coil transfer.
Price Range: $50,000 - $80,000
Speed: 8-10 meters per minute.
Automation: Basic control system.
Price Range: $80,000 - $150,000
Speed: 10-12 meters per minute.
Extras: Partial automation and enhanced safety features.
Price Range: $150,000 - $250,000
Speed: 12-15 meters per minute.
Extras: Full automation with remote PLC and advanced coil handling systems.
Machine Matcher specializes in connecting buyers with high-quality roll forming machines, ensuring that you get the machine best suited to your profile requirements. Our experts work closely with clients to assess production needs, recommend the best models, and facilitate smooth purchasing and delivery.
We provide:
Personalized Consultation: Understanding your requirements and suggesting the best machine.
Access to Multiple Manufacturers: Comparing features, prices, and delivery options.
Post-Sale Support: Ensuring smooth setup, commissioning, and maintenance.
Inspection and Quality Assurance: Verifying that the machine meets global standards.
Ensure a level foundation and adequate space for installation.
Verify power supply meets the machine’s requirements.
Mount the main frame and align the rollers.
Install the hydraulic cutting and punching systems.
Connect the PLC, motors, and control panel.
Test the servo system and safety mechanisms.
Run test profiles to calibrate settings.
Fine-tune speed and cutting precision.
Inspect roller alignment and cleanliness.
Check lubrication systems and hydraulic fluid levels.
Check for loose bolts and fasteners.
Ensure PLC system and safety features are functioning correctly.
Lubricate all moving parts.
Clean and inspect hydraulic cutting blades.
Test emergency stop and safety systems.
Inspect and replace worn rollers.
Service hydraulic and servo systems.
Calibrate sensors and control systems.
Q: How long does it take to set up a Type A Roof Deck roll forming machine?
A: It typically takes 3-5 days for complete setup and calibration, depending on the machine’s complexity and optional extras.
Q: What is the lifespan of a Type A Roof Deck roll forming machine?
A: With regular maintenance, these machines can last 15-20 years.
Q: Can the machine handle different profile gauges?
A: Yes, the machine can process 18 to 22 gauge steel, depending on the roller and cutting system specifications.
Q: Is operator training required?
A: Yes, basic operator training is recommended to ensure smooth operation and troubleshooting.
Speak to one of our roll forming machine experts today:
UK: +44 20 335 56554
USA: +1 407 559 7948
Europe: +32 460 24 13 95
WhatsApp: +44 20 335 56554
Email: [email protected]
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