Comprehensive Guide to the Type F roof deck roll forming machine

Type F roof deck roll forming machines are essential for manufacturing roof deck panels that provide structural support in commercial, industrial, and institutional buildings. These machines are built with high precision to produce Type F profiles that enhance the structural integrity of roofing systems by improving load distribution and reducing deflection.

This blog will cover a full description of the Type F roof deck roll forming machine, detailed specifications, profile information, market size, popular countries and industries, available extras, pricing, setup, installation, maintenance, and why Machine Matcher is the best partner to help you purchase this machine.

Machine Description: Type F Roof Deck Roll Forming Machine

The Type F roof deck roll forming machine is engineered to produce roof deck profiles with a wide rib pattern. These profiles offer excellent support for roofing insulation and waterproofing membranes. The machine is equipped with advanced controls, high-speed rollers, and hydraulic systems to ensure consistent panel quality and efficiency.

The machine is designed to handle high-volume production with precision, making it ideal for manufacturing Type F roof deck profiles used in large commercial and industrial buildings. It can handle various steel coil thicknesses, ensuring flexibility and durability in different applications.

Machine Specifications

1. Roller Materials

• Hardened and ground GCr15 steel for superior wear resistance.

• Optional chrome-plated rollers to reduce friction and extend service life.

• Roller shafts made from high-grade steel to maintain alignment and accuracy.

2. Punching and Notching Systems

• Hydraulic punching and notching system with high-speed control.

• Servo-driven positioning ensures precise punching for fixing points.

• Multiple die stations for customized hole patterns.

3. Servo Motors

• High-torque servo motors ensure smooth and precise movement.

• Accurate control over roller speed and positioning.

• Energy-efficient servo systems reduce power consumption.

4. Hydraulic Cutting System

• Hydraulic shear with automatic length detection.

• Precision cutting to ensure consistent panel length.

• Hydraulic system pressure range: 12-16 MPa for optimal cutting force.

5. Frame Size and Structure

• Heavy-duty steel frame with reinforced welding for stability.

• Frame size: 350-450 mm for robust structural support.

• Galvanized or painted frame options to prevent corrosion.

6. Motors and PLC System

• High-performance motors designed for continuous operation.

• PLC system with user-friendly interface for precise control.

• Siemens, Mitsubishi, or Delta PLC with HMI touchscreen control.

7. Machine Speed

• Standard speed: 20-30 m/min for regular production.

• High-speed models: Up to 40 m/min with servo-assisted operations.

8. Safety Guards and Enclosures

• Full protective enclosures to prevent accidents.

• Emergency stop and safety alarms integrated.

• Compliance with international safety standards.

Type F Roof Deck Profile Description

1. Materials

• Galvanized steel (G-90/G-60)

• Cold-rolled steel

• Aluminum for specific applications

• Coating thickness: 275g/m² for enhanced corrosion protection

2. Profile Sizes

• Rib Height: 1.5” to 3”

• Panel Width: 24” to 36”

• Panel Length: Customizable based on project requirements

3. Material Gauge

• 18 to 22 gauge steel

• Thickness: 0.7 mm to 1.2 mm depending on application

4. Market Size and Industry Use

• Used extensively in the construction industry for commercial, industrial, and institutional buildings.

• Popular in large-scale roofing projects that require structural support for concrete slabs and insulation.

Popular Countries and Industries

1. Popular Countries

• USA: High demand in commercial and industrial construction.

• Canada: Strong demand due to harsh weather conditions requiring robust roofing.

• United Kingdom: Preferred in large commercial buildings and institutional projects.

• Australia: Growing construction sector with high-quality roofing needs.

• UAE and Saudi Arabia: High infrastructure investments in industrial and commercial projects.

2. Industries Using Type F Roof Deck Profiles

• Commercial Construction

• Industrial Warehouses

• Institutional Buildings

• Infrastructure Projects

Optional Extras and Add-ons

1. Stackers

• Automatic panel stackers for efficient product handling.

• Configurable stacking height to meet operational requirements.

2. Remote PLC Systems

• Remote access for troubleshooting and system updates.

• Real-time production monitoring and control.

3. Coil Car Tippers

• Facilitates easy loading and unloading of coils.

• Ensures minimal downtime and increased production efficiency.

4. Uncoilers and Recoilers

• Hydraulic and motorized uncoilers for smooth feeding.

• Recoilers to handle finished panels.

5. Automatic Stackers

• Precision stacking with minimal manual handling.

• Reduces labor costs and increases efficiency.

6. Leveling Systems

• Ensures perfect panel alignment and profile consistency.

• Reduces material waste and improves quality.

7. Coil Handling Systems

• Facilitates smooth feeding and reduces downtime.

• Ideal for high-capacity production lines.

Pricing: Low to High Range

The pricing of a Type F roof deck roll forming machine varies based on specifications, speed, and optional extras.

• Basic Model: $60,000 to $80,000 – Standard machine with manual uncoiler and basic punching.

• Mid-range Model: $100,000 to $120,000 – Includes hydraulic punching, automatic stacker, and upgraded PLC system.

• High-end Model: $150,000 to $180,000 – High-speed model with servo motors, remote PLC, automatic recoiler, and coil car tippers.

How Machine Matcher Can Help You Buy This Machine

Machine Matcher specializes in connecting buyers with the best roll forming machines tailored to their profile needs. We ensure that you receive:

• Expert Consultation: Our team helps you choose the right machine based on your production capacity and profile specifications.

• Competitive Pricing: Get the best prices from leading manufacturers globally.

• Customization Options: We offer tailored solutions to match your project requirements.

• Inspection and Quality Checks: Pre-shipment inspections ensure machine quality and compliance with standards.

• After-sales Support: Ongoing technical support and troubleshooting services.

Setup, Installation, and Maintenance

1. Setup and Installation

• Pre-installation checks to ensure proper foundation and alignment.

• On-site installation with alignment of rollers and calibration.

• PLC programming and test runs to validate functionality.

2. Maintenance Requirements

• Daily Checks: Lubricate rollers and clean cutting systems.

• Monthly Maintenance: Check hydraulic systems, servo motors, and PLC controls.

• Annual Inspection: Evaluate wear and tear of rollers, punching dies, and notching systems.

Questions and Answers (Q&A) Section

Q1: What materials can be used with a Type F roof deck roll forming machine?

A: It can process galvanized steel, cold-rolled steel, and aluminum, with thicknesses ranging from 0.7 mm to 1.2 mm.

Q2: What is the typical production speed of this machine?

A: Standard models operate at 20-30 m/min, while high-speed models can reach up to 40 m/min.

Q3: How does the punching and notching system work?

A: Hydraulic punching and notching systems with servo control provide accurate hole positioning and cutting for fixing points.

Q4: What is the expected lifespan of this machine?

A: With regular maintenance and servicing, the machine can last 10-15 years.

Q5: What safety measures are included?

A: Safety guards, emergency stop systems, and automated error detection ensure a secure operating environment.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: [email protected]