Agricultural Roof Panel Roll Forming Machine Data Sheet | Technical Specifications

Agricultural Roof Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Agricultural Roof Panel Roll Forming Machine
Profile Produced Agricultural roof panels / farm building roofing panels
Machine Type Single profile / double layer roof panel roll forming machine
Production Application Agricultural buildings, barns, livestock housing and farm structures
Manufacturing Process Continuous cold roll forming
Production Environment Metal roofing manufacturing plant / agricultural building component factory

Agricultural roof panel roll forming machines produce metal roofing panels used in farm buildings such as barns, livestock shelters, grain storage buildings, machinery sheds and agricultural warehouses. These roofing panels provide durable protection from weather and environmental exposure.

Agricultural roof panels are designed for strength, corrosion resistance and long service life.

Production Specifications

Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.35–0.8 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Roof panels are typically produced in long lengths to reduce installation joints.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Pre-painted steel coils are commonly used for agricultural roofing due to improved corrosion resistance.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized / AZ150 Galvalume / polyester paint coating

These coatings protect roofing panels from corrosion caused by moisture and outdoor weather conditions.

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons

Heavy duty frames ensure stable production and accurate panel forming.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–95 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Agricultural roof panel forming system
Forming Stages 16–24 stations

Roll tooling gradually forms steel strip into agricultural roofing panel profiles.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

Drive systems ensure smooth continuous forming during panel production.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Hydraulic cutting systems ensure precise panel lengths.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen operator interface
Length Measurement Rotary encoder length measurement
Control Accuracy ±1 mm
Automation Fully automatic production line

Control system functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–25 m

Typical production line configuration:

Uncoiler → Entry guide → Roll forming machine → Hydraulic cutting → Run-out table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Manual or hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Panel stacking system
Double Layer Machine Two roofing profiles in one machine
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring

Automation improves productivity and reduces labor.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–15 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable roof panel production.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
35 m/min 2100 m/hour

Production capacity depends on panel profile complexity and steel thickness.

Agricultural Roof Panel Profile Information

Specification Value
Panel Type Agricultural roofing panel
Typical Coverage Width 750–1000 mm
Rib Height 20–40 mm
Material Thickness 0.35–0.8 mm

These panels provide strong and weather-resistant roofing for agricultural structures.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance

Agricultural roof panel roll forming machines produce roofing panels used in agricultural construction worldwide.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $45,000 – $70,000
Automatic Line $70,000 – $100,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level and panel profile design.

Applications

Industry Use
Agriculture Barns and farm buildings
Farm Infrastructure Machinery sheds and storage buildings
Livestock Farming Livestock housing facilities
Rural Construction Agricultural warehouses and structures

Agricultural roof panel roll forming machines are widely used by manufacturers producing metal roofing panels used in farm buildings and rural infrastructure worldwide.

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