Appliance Frame Profile Roll Forming Machine Data Sheet | Technical Specifications
Appliance Frame Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Appliance Frame Profile Roll Forming Machine
Profile Produced Appliance frame structural profiles
Machine Type Single profile / multi profile appliance frame roll forming machine
Production Application Household appliances, refrigerators, washing machines, ovens and electrical equipment frames
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Appliance manufacturing plants / metal fabrication factories
Appliance frame profile roll forming machines produce steel profiles used in the structural frames of household appliances and electrical equipment. These profiles form the internal frame structures that support appliance panels and mechanical components.
Appliance frame profiles must maintain high dimensional accuracy and surface quality for assembly and product durability.
Production Specifications
Specification Typical Value
Production Speed 15–35 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.6–2.5 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 300 mm
Maximum Profile Length 4000 mm
Appliance frame production requires precise forming and punching for component assembly.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Pre-painted Steel Yes
Stainless Steel Optional
Aluminum Optional
Cold rolled steel is commonly used in appliance frame manufacturing due to its smooth surface finish.
Material Strength
Property Typical Range
Yield Strength G200 – G500
Tensile Strength Up to 600 MPa
Coating Types Galvanized / painted / powder coated
These materials provide strength and corrosion resistance for appliance structures.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 9–14 tons
Rigid machine construction ensures stable forming and accurate appliance frame profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–90 mm
Shaft Diameter 70–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Appliance frame profile forming design
Forming Stages 14–22 stations
Roll tooling gradually forms metal strip into appliance frame structural profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Drive systems provide stable forming speed and consistent product quality.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Hydraulic cutting systems produce appliance frame components with accurate lengths.
Punching System
Component Specification
Punch Type Hydraulic punching unit
Application Mounting holes, assembly holes and structural connection points
Punch Capacity 25–60 tons
Punching Speed Synchronized with forming line
Punching systems allow appliance frames to be assembled with fasteners and hardware.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen operator interface
Length Measurement Encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic operation
Control system functions include:
Automatic length control
Punch pattern programming
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.5 m
Machine Height 1.6–2 m
Total Production Line Length 18–22 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1200 mm
Expansion Type Manual or hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Appliance frame stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Multi Profile Tooling System for producing different appliance frame profiles
Remote PLC Monitoring Remote diagnostics and monitoring
Automation increases production efficiency and reduces manual labor.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 9–14 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of appliance frame profiles.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
35 m/min 2100 m/hour
Production output depends on punching requirements and profile complexity.
Appliance Frame Profile Information
Specification Value
Profile Type Appliance structural frame profile
Typical Width 40–150 mm
Material Thickness 0.6–2.5 mm
Typical Length 300–3000 mm
Appliance frame profiles are used in the structural construction of refrigerators, washing machines, ovens, air conditioners and other household appliances.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Equipment Standards Appliance manufacturing compliance
Appliance frame profile roll forming machines are widely used in appliance manufacturing industries worldwide.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 11–15 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $80,000 – $120,000
Automatic Punching Line $120,000 – $160,000
High Speed Automated Line $160,000+
Pricing depends on punching systems, automation level and production capacity.
Applications
Industry Use
Home Appliance Manufacturing Refrigerator frames and washing machine frames
Electrical Equipment Production Internal structural frames
Consumer Appliance Manufacturing Ovens and household equipment frames
Industrial Equipment Manufacturing Metal appliance housing structures
Appliance frame profile roll forming machines produce structural steel profiles used worldwide in the manufacturing of home appliances and electrical equipment frames.