Apron Flashing Roll Forming Machine Data Sheet | Technical Specifications

Apron Flashing Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Apron Flashing Roll Forming Machine
Profile Produced Apron Flashing / Roof to Wall Flashing Profiles
Machine Type Single profile trim roll forming machine
Production Application Roof to wall flashing, roofing trim components, weatherproof roof sealing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / roofing accessory manufacturing

The apron flashing roll forming machine produces metal flashing used where roof panels meet vertical walls, chimneys, or roof structures. Apron flashing prevents water penetration at roof transitions and directs water safely down the roof surface.

Apron flashing is widely used in residential roofing, commercial buildings, industrial steel structures, and metal roofing systems.

Production Specifications

Specification Typical Value
Production Speed 15–40 m/min
Forming Stations 10–16 stations
Material Thickness Range 0.3–0.7 mm
Coil Width 250–500 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Apron flashing machines are designed for efficient production of roofing flashing components.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Yes
Copper Optional

Pre-painted steel is commonly used to match roof panel colours.

Material Strength

Property Typical Range
Yield Strength G250 – G350
Tensile Strength Up to 400 MPa
Coating Types Polyester, SMP, PVDF coatings

Protective coatings improve corrosion resistance and weather durability.

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 4–7 tons

The machine frame provides stability during trim forming operations.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–80 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr steel
Surface Finish Hard chrome plating
Roll Pass Design Apron flashing forming system
Forming Stages 10–16 stations

Roll tooling gradually bends the coil into the apron flashing profile.

Drive System

Component Specification
Drive Type Chain drive system
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial chain drive
Lubrication Automatic chain lubrication system

Chain drive systems are commonly used in trim roll forming machines.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW

Hydraulic cutting ensures accurate flashing lengths during production.

Control System

Component Specification
PLC Delta / Siemens / Mitsubishi
HMI Touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 6–10 m
Machine Width 1–1.5 m
Machine Height 1.3–1.8 m
Total Production Line Length 10–15 m

Typical production line configuration:

Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1200 mm
Expansion Type Mechanical or hydraulic expansion

Optional Equipment

Equipment Description
Double Layer System Two trim profiles in one machine
Automatic Stacker Trim stacking system
Coil Car Automatic coil loading system
Servo Feeder High precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Level industrial floor
Floor Load Capacity 4–7 tons
Electrical Connection Three phase power supply
Air Supply Optional
Installation Time 1–2 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable machine performance and consistent flashing quality.

Production Capacity Example

Production Speed Output
20 m/min 1200 m/hour
30 m/min 1800 m/hour
40 m/min 2400 m/hour

High production speeds allow manufacturers to produce roofing flashing efficiently.

Apron Flashing Profile Information

Specification Value
Profile Type Roof to wall apron flashing
Typical Width 250–500 mm
Material Thickness 0.3–0.7 mm
Typical Lengths 2–4 meters

Apron flashing is installed where roof panels meet vertical surfaces such as walls or chimneys to prevent water penetration.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 20 ft container or shared container
Shipping Weight 4–7 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Trim Machine $18,000 – $30,000
Automatic Trim Line $30,000 – $50,000
High Speed Trim Line $60,000+

Pricing depends on machine speed, automation level, and flashing profile complexity.

Applications

Industry Use
Residential Roofing Roof to wall flashing
Commercial Buildings Weatherproof roof joints
Industrial Buildings Roof transition flashing
Metal Roofing Systems Roof flashing components

Apron flashing roll forming machines are widely used by roofing manufacturers because they produce flashing components that seal roof transitions and prevent water infiltration where roof panels meet vertical structures.

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