Architectural Box Rib Wall Panel Roll Forming Machine Data Sheet | Specifications

Architectural Box Rib Wall Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Architectural Box Rib Wall Panel Roll Forming Machine
Profile Produced Architectural Box Rib Wall Cladding Panel
Machine Type Single profile roll forming machine
Production Application Architectural wall cladding, commercial buildings, industrial wall systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility

The architectural box rib wall panel roll forming machine produces high-precision metal wall cladding panels used in modern commercial and architectural building systems. Box rib panels are commonly used in warehouses, office buildings, industrial facilities, and architectural façade systems.

These panels provide structural rigidity, modern aesthetics, and weather protection for exterior wall systems.

Production Specifications

Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.4–0.9 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

High-speed roll forming allows continuous production of wall cladding panels for large construction projects.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Architectural wall panels are typically manufactured from pre-painted steel or Galvalume coated steel.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, SMP coatings, PVDF coatings

High-performance coatings are used for architectural wall cladding applications.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons

The rigid machine frame ensures consistent panel accuracy and dimensional stability.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive box rib forming
Forming Stages 16–24 stations

The roll tooling gradually forms the panel ribs and profile geometry through multiple forming stages.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox

The drive system provides stable torque for continuous production.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Flying shear cutting allows panels to be cut during continuous production without stopping the machine.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–25 m

Typical production line configuration:

Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision material feeding system
Film Laminator Protective film application system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roller Inspection Monthly

Routine maintenance ensures accurate panel forming and long machine service life.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on panel length and material thickness.

Architectural Box Rib Profile Information

Specification Value
Coverage Width 900–1100 mm
Rib Height 25–40 mm
Rib Spacing 200–350 mm
Typical Gauge 24–22 gauge

Box rib wall panels provide structural rigidity and modern architectural appearance for building façades.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $45,000 – $65,000
Automatic Line $65,000 – $95,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level, and optional equipment.

Applications

Industry Use
Commercial Buildings Exterior wall cladding systems
Industrial Buildings Warehouse wall panels
Architectural Construction Modern façade systems
Steel Buildings Pre-engineered building wall systems

Architectural box rib wall panels are widely used worldwide in modern steel building construction due to their durability, structural strength, and architectural appearance.

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