Automotive Reinforcement Profile Roll Forming Machine Data Sheet | Technical Specifications
Automotive Reinforcement Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Automotive Reinforcement Profile Roll Forming Machine
Profile Produced Automotive reinforcement profiles / structural reinforcement channels
Machine Type Single profile / adjustable reinforcement profile roll forming machine
Production Application Automotive chassis components, body reinforcement structures and vehicle frame supports
Manufacturing Process Continuous cold roll forming with punching and cutting
Production Environment Automotive component manufacturing facility / metal fabrication plant
Automotive reinforcement profile roll forming machines produce structural steel profiles used in vehicle frames, chassis reinforcements and automotive body structures. These profiles provide strength and rigidity to automotive components used in passenger vehicles, trucks and commercial vehicles.
Automotive reinforcement profiles are designed to improve structural strength, impact resistance and overall vehicle safety.
Production Specifications
Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–28 stations
Material Thickness Range 0.8–3.0 mm
Coil Width 80–250 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±0.5–1 mm
Minimum Profile Length 300 mm
Maximum Profile Length 4000 mm
Automotive reinforcement profiles require high precision forming and consistent dimensional accuracy.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
High Strength Steel (HSS) Yes
Advanced High Strength Steel (AHSS) Optional
Galvanized Steel Yes
Stainless Steel Optional
High strength steels are widely used in automotive reinforcement components.
Material Strength
Property Typical Range
Yield Strength G350 – G980
Tensile Strength Up to 1000 MPa
Coating Types Galvanized / electro galvanized / coated steel
These materials provide high strength and lightweight structural performance for automotive applications.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–22 tons
Rigid machine frames ensure high precision forming required for automotive components.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Automotive reinforcement profile forming system
Forming Stages 18–28 stations
Roll tooling gradually forms automotive structural reinforcement profiles with high dimensional accuracy.
Drive System
Component Specification
Drive Type Gearbox drive / servo drive system
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
High precision drive systems maintain consistent forming speed and profile accuracy.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or servo cutting system
Blade Material Cr12 tool steel
Cutting Accuracy ±0.5–1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Cutting systems ensure accurate component lengths required for automotive production.
Punching System
Component Specification
Punch Type Servo punching / hydraulic punching system
Application Assembly holes, fixing holes and structural slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems produce holes required for automotive component assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±0.5–1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 26–34 m
Typical production line configuration:
Uncoiler → Leveling System → Servo Feeder → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Automotive component stacking system
Servo Feeder High precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple reinforcement profile production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves productivity and production consistency.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 14–22 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Regular maintenance ensures stable automotive component production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
35 m/min 2100 m/hour
Production capacity depends on profile geometry and material thickness.
Automotive Reinforcement Profile Information
Specification Value
Profile Type Automotive structural reinforcement profile
Typical Width 40–120 mm
Material Thickness 0.8–3.0 mm
Typical Length 500–4000 mm
Automotive reinforcement profiles strengthen vehicle structures and improve safety performance.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Automotive Manufacturing Standards Automotive component production compliance
Automotive reinforcement profile roll forming machines produce structural components used in automotive chassis, body reinforcement structures and vehicle frames.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–24 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $180,000 – $260,000
Automatic Punching Line $260,000 – $350,000
Fully Automated Automotive Production Line $380,000+
Pricing depends on production speed, punching complexity and automation level.
Applications
Industry Use
Automotive Manufacturing Vehicle reinforcement components
Commercial Vehicles Truck and bus structural frames
Automotive Parts Manufacturing Chassis and structural components
Transportation Equipment Structural reinforcement systems
Automotive reinforcement profile roll forming machines are widely used by automotive manufacturers producing structural reinforcement components used in vehicles and transportation systems worldwide.