Barn Panel Roll Forming Machine Data Sheet | Technical Specifications

Barn Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Barn Panel Roll Forming Machine
Profile Produced Barn roof and wall panels / agricultural building panels
Machine Type Single profile / double layer barn panel roll forming machine
Production Application Barns, livestock buildings, farm storage and agricultural structures
Manufacturing Process Continuous cold roll forming
Production Environment Metal roofing manufacturing plant / agricultural building component factory

Barn panel roll forming machines produce metal roof and wall panels specifically used for agricultural buildings such as barns, livestock shelters, grain storage facilities, and farm structures. These panels are designed for durability, weather resistance, and long service life in agricultural environments.

Barn panels are widely used in rural construction due to their strength, corrosion resistance, and quick installation.

Production Specifications

Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 16–24 stations
Material Thickness Range 0.35–0.8 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Barn panels are typically produced in long lengths to reduce installation joints in roofing systems.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Pre-painted steel is commonly used to provide corrosion resistance and improved appearance.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized / AZ150 Galvalume / polyester paint coating

Barn panels must withstand environmental exposure including moisture, wind, and temperature changes.

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons

Heavy duty construction ensures stable operation and consistent panel forming.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–95 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Barn panel forming design
Forming Stages 16–24 stations

Roll tooling gradually forms steel strip into barn roof and wall panel profiles.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

The drive system provides consistent power for continuous panel production.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Hydraulic cutting ensures precise panel length and smooth edges.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen operator interface
Length Measurement Rotary encoder length measurement
Control Accuracy ±1 mm
Automation Fully automatic operation

Control system functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–25 m

Typical production line layout:

Uncoiler → Entry guide → Roll forming machine → Hydraulic cutting → Run-out table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Manual or hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Panel stacking system
Double Layer Machine Two panel profiles in one machine
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring

Automation improves production efficiency and reduces labor.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–15 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures consistent barn panel production.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
35 m/min 2100 m/hour

Production capacity depends on panel profile complexity and steel thickness.

Barn Panel Profile Information

Specification Value
Panel Type Barn roof and wall panel
Typical Coverage Width 750–1000 mm
Rib Height 20–40 mm
Material Thickness 0.35–0.8 mm

Barn panels are designed to provide strong weather protection for agricultural buildings.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance

Barn panel roll forming machines produce metal panels used in agricultural building construction worldwide.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–16 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $45,000 – $70,000
Automatic Line $70,000 – $100,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level, and panel profile design.

Applications

Industry Use
Agriculture Barns and livestock housing
Farm Infrastructure Equipment sheds and storage buildings
Rural Construction Agricultural warehouses
Commercial Farming Large scale farming structures

Barn panel roll forming machines are widely used by manufacturers producing metal roof and wall panels used in agricultural buildings and rural construction worldwide.

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