Box Profile 34/1000 Roll Forming Machine Data Sheet | Technical Specifications & Production Capacity

Box Profile 34/1000 Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Box Profile 34/1000 Roll Forming Machine
Profile Produced 34/1000 Box Profile Metal Roofing Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Commercial roofing, industrial buildings, warehouses, agricultural structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / portable system / containerized system

The Box Profile 34/1000 roll forming machine is designed to manufacture trapezoidal metal roofing and cladding panels widely used in commercial, industrial, and agricultural construction.

Production Specifications

Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 18–26 stations
Material Thickness Range 0.35–0.8 mm
Coil Width 1200–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Production speed varies depending on material thickness, panel length, and cutting system type.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons

A rigid frame structure ensures accurate forming and stable machine performance.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive multi-stage forming
Forming Stages 18–26 stations

Drive System

Component Specification
Drive Type Chain drive / Gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

Gear driven systems provide smoother operation and higher torque capacity for thicker materials.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Flying shear cutting enables continuous production without stopping the roll forming machine.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–25 m

Typical line layout:

Uncoiler → Roll Forming Machine → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures consistent panel quality and extended machine life.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Box Profile 34/1000 Panel Profile Information

Specification Value
Coverage Width 1000 mm
Rib Height 34 mm
Rib Pitch 200 mm
Typical Gauge 0.4–0.75 mm

The 34/1000 box profile panel is commonly used for roofing and wall cladding systems due to its high structural strength and water drainage capability.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $45,000 – $65,000
Automatic Line $65,000 – $95,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level, and tooling configuration.

Applications

Industry Use
Commercial Roofing Warehouses and factories
Industrial Buildings Manufacturing plants
Agricultural Buildings Farm buildings and storage structures
Commercial Construction Logistics centers and retail buildings

The 34/1000 box profile is widely manufactured across Europe, Africa, and many international steel construction markets.