C Purlin Roll Forming Machine Data Sheet | Technical Specifications

C Purlin Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name C Purlin Roll Forming Machine
Profile Produced C Purlin Structural Steel Profile
Machine Type Single profile or adjustable size roll forming machine
Production Application Steel building structures, roof support systems, wall framing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / structural steel manufacturing facility

The C purlin roll forming machine produces structural C-shaped steel sections used in steel buildings and structural framing systems. These purlins support roof panels, wall cladding systems, and structural loads in industrial and commercial construction.

C purlins are commonly used in steel warehouses, factories, agricultural buildings, and commercial structures.

Production Specifications

Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 14–20 stations
Material Thickness Range 1.5–3.5 mm
Coil Width 150–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Purlin Length 1000 mm
Maximum Purlin Length Unlimited

Structural purlin machines are designed for heavier material gauges compared to roofing machines.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Hot Rolled Steel Yes
Black Steel Yes
Pre-painted Steel Limited
Stainless Steel Optional

Structural purlins are typically manufactured from high strength galvanized steel coils.

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z275 / Z450

Higher strength steel improves load bearing capacity for structural applications.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–22 tons

Structural machines require stronger frames to handle thicker steel material.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–120 mm
Shaft Diameter 80–100 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural C purlin forming
Forming Stages 14–20 stations

Roll tooling progressively forms the web and flanges of the C purlin profile.

Drive System

Component Specification
Drive Type Gearbox drive system
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox

Structural machines require higher torque to form thicker steel.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic post cut or flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 5.5–11 kW

Hydraulic cutting ensures clean cuts for structural steel sections.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic purlin length control
Batch production programming
Punching and hole pattern control
Fault diagnostics and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–15 m
Machine Width 1.8–2.5 m
Machine Height 1.8–2.5 m
Total Production Line Length 18–30 m

Typical production line configuration:

Uncoiler → Leveling System → Punching Unit → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Punching System Automatic purlin hole punching unit
Automatic Stacker Automated purlin stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding for punching operations
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching system
Installation Time 3–5 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Regular maintenance ensures consistent forming of structural steel profiles.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour

Production output depends on profile size and punching requirements.

C Purlin Profile Information

Specification Value
Profile Height 100–300 mm
Flange Width 40–80 mm
Lip Size 15–25 mm
Material Thickness 1.5–3.5 mm

C purlins are structural steel components used in steel building framing systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 15–25 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $80,000 – $120,000
Automatic Line $120,000 – $180,000
Fully Automatic Structural Line $200,000+

Pricing depends on punching systems, automation level, and profile size range.

Applications

Industry Use
Steel Buildings Roof support structures
Industrial Buildings Wall framing systems
Warehouses Structural support members
Agricultural Buildings Roof and wall purlins

C purlins are widely used worldwide in steel construction because they provide strong structural support for roof systems and wall cladding assemblies in steel buildings.

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