Cable Channel Roll Forming Machine Data Sheet | Technical Specifications
Cable Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Cable Channel Roll Forming Machine
Profile Produced Cable channel / cable support channel profiles
Machine Type Single profile / adjustable width cable channel roll forming machine
Production Application Electrical cable support systems, industrial cable management installations
Manufacturing Process Continuous cold roll forming
Production Environment Electrical equipment manufacturing facility / metal fabrication plant
The cable channel roll forming machine produces steel cable channel profiles used to support and protect electrical cables in buildings, factories, and infrastructure projects.
Cable channels are commonly used in electrical installations, industrial plants, commercial buildings, and data centers.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 14–20 stations
Material Thickness Range 0.8–2.0 mm
Coil Width 100–400 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 500 mm
Maximum Channel Length 6000 mm
Cable channel machines are designed for continuous production of cable support profiles used in electrical systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is commonly used to ensure corrosion resistance in cable support systems.
Material Strength
Property Typical Range
Yield Strength G250 – G450
Tensile Strength Up to 500 MPa
Coating Types Galvanized / pre-galvanized / powder coated
Material selection depends on load requirements and installation environment.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–12 tons
Rigid machine frames ensure accurate forming of cable channel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 65–90 mm
Shaft Diameter 65–80 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Cable channel forming system
Forming Stages 14–20 stations
Roll tooling gradually forms flat steel strip into cable channel profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems ensure stable forming speeds and smooth operation.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting systems ensure precise channel lengths.
Punching System (Optional)
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes and cable fixing slots
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line
Punching systems allow installation holes to be formed during production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 18–25 m
Typical production line layout:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple channel size production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 6–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Cutting Blade Inspection Monthly
Routine maintenance ensures reliable cable channel production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on channel size and material thickness.
Cable Channel Profile Information
Specification Value
Profile Type Cable support channel
Typical Width 50–200 mm
Material Thickness 0.8–2.0 mm
Typical Length 2000–6000 mm
Cable channels are used to support electrical cables in buildings and industrial installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Cable channel machines are designed to produce profiles used in electrical cable management systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–15 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $60,000 – $90,000
Automatic Punching Line $90,000 – $140,000
High Speed Automated Line $150,000+
Pricing depends on automation level, punching systems, and adjustable width capabilities.
Applications
Industry Use
Electrical Installation Cable routing systems
Industrial Plants Power cable management
Commercial Buildings Electrical infrastructure installations
Data Centers Cable support systems
Cable channel roll forming machines are widely used by electrical equipment manufacturers producing cable management systems used in factories, infrastructure projects, and building electrical installations.