Cable Raceway Roll Forming Machine Data Sheet | Technical Specifications
Cable Raceway Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Cable Raceway Roll Forming Machine
Profile Produced Steel cable raceway profiles / cable trunking profiles
Machine Type Single profile / adjustable cable raceway roll forming machine
Production Application Electrical cable protection systems, cable trunking systems, building wiring installations
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Electrical equipment manufacturing facility / metal fabrication plant
Cable raceway roll forming machines produce steel raceway or trunking profiles used to protect electrical cables and wiring systems in buildings and industrial installations.
Cable raceways are commonly used in commercial buildings, data centers, factories, offices, and infrastructure projects.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 12–18 stations
Material Thickness Range 0.6–1.5 mm
Coil Width 100–350 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Raceway Length 500 mm
Maximum Raceway Length 6000 mm
Cable raceway machines produce continuous steel trunking used to protect electrical wiring systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is commonly used due to corrosion resistance and durability.
Material Strength
Property Typical Range
Yield Strength G250 – G350
Tensile Strength Up to 450 MPa
Coating Types Galvanized / powder coated / painted
Material selection depends on installation environment and durability requirements.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–18 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 5–10 tons
Rigid frame construction ensures stable forming and consistent profile quality.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–85 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Cable raceway forming system
Forming Stages 12–18 stations
Roll tooling gradually forms steel strip into cable raceway or trunking profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems provide stable forming speed and consistent production.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–14 MPa
Hydraulic Motor 3–5.5 kW
Hydraulic cutting systems produce precise raceway lengths.
Punching System (Optional)
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes and cable entry slots
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line
Punching systems allow installation holes and wiring access openings.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 9–14 m
Machine Width 1.8–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 16–22 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Raceway stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple raceway sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Cutting Blade Inspection Monthly
Routine maintenance ensures reliable cable raceway production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on raceway size and material thickness.
Cable Raceway Profile Information
Specification Value
Profile Type Cable raceway / cable trunking
Typical Width 50–300 mm
Material Thickness 0.6–1.5 mm
Typical Length 2000–6000 mm
Cable raceways protect electrical cables and keep wiring organized in buildings and industrial installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Cable raceway roll forming machines produce cable protection systems used in electrical infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $50,000 – $80,000
Automatic Punching Line $80,000 – $120,000
High Speed Automated Line $140,000+
Pricing depends on automation level, punching systems, and adjustable raceway size capability.
Applications
Industry Use
Commercial Buildings Electrical cable protection
Industrial Plants Cable management systems
Offices Wiring trunking systems
Data Centers Cable routing infrastructure
Cable raceway roll forming machines are used by electrical equipment manufacturers producing cable trunking and cable protection systems used in buildings, factories, infrastructure projects, and data centers.