Cable Support Channel Roll Forming Machine Data Sheet | Technical Specifications

Cable Support Channel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Cable Support Channel Roll Forming Machine
Profile Produced Cable support channel profiles / cable mounting channels
Machine Type Single profile / adjustable width channel roll forming machine
Production Application Electrical cable support systems, infrastructure cable installations, industrial wiring support
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Electrical equipment manufacturing facility / metal fabrication plant

Cable support channel roll forming machines produce steel channel profiles used to support and organize electrical cables in commercial buildings, factories, and infrastructure installations.

These channels are commonly used in cable management systems, electrical installations, telecommunications infrastructure, and industrial facilities.

Production Specifications

Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 14–20 stations
Material Thickness Range 1.0–2.5 mm
Coil Width 100–350 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 500 mm
Maximum Channel Length 6000 mm

Cable support channel machines produce continuous channel profiles used for cable support systems.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Optional

Galvanized steel is the most common material due to corrosion resistance.

Material Strength

Property Typical Range
Yield Strength G250 – G450
Tensile Strength Up to 500 MPa
Coating Types Galvanized / pre-galvanized / powder coated

Material properties determine channel strength and load capacity.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–12 tons

Rigid frames ensure accurate forming and stable production.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 65–90 mm
Shaft Diameter 65–80 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Cable support channel forming system
Forming Stages 14–20 stations

Roll tooling gradually forms flat steel strip into cable support channels.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox

Drive systems provide stable forming speeds and consistent operation.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Hydraulic cutting systems produce accurate channel lengths.

Punching System (Optional)

Component Specification
Punch Type Hydraulic punching system
Application Mounting holes and installation slots
Punch Capacity 20–40 tons
Punching Speed Synchronized with forming line

Punching systems allow holes for cable mounting brackets and fixing points.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line

Control functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 18–25 m

Typical production line configuration:

Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple channel sizes production
Remote PLC Monitoring Remote diagnostics and monitoring

Automation improves production efficiency and reduces manual handling.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 6–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Cutting Blade Inspection Monthly

Routine maintenance ensures reliable cable support channel production.

Production Capacity Example

Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour

Production capacity depends on channel size and steel thickness.

Cable Support Channel Profile Information

Specification Value
Profile Type Cable support channel
Typical Width 50–200 mm
Material Thickness 1.0–2.5 mm
Typical Length 2000–6000 mm

Cable support channels are used for mounting and supporting electrical cables in buildings and industrial facilities.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards

Cable support channel roll forming machines produce profiles used in electrical cable management systems.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 10–15 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $60,000 – $90,000
Automatic Punching Line $90,000 – $140,000
High Speed Automated Line $150,000+

Pricing depends on automation level, punching systems, and adjustable channel size capabilities.

Applications

Industry Use
Electrical Installation Cable routing systems
Industrial Plants Power cable management
Commercial Buildings Electrical infrastructure installations
Data Centers Cable support systems

Cable support channel roll forming machines are widely used by electrical equipment manufacturers producing cable management systems used in commercial buildings, industrial facilities, infrastructure projects, and data centers.