Cable Tray Roll Forming Machine Data Sheet | Technical Specifications
Cable Tray Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Cable Tray Roll Forming Machine
Profile Produced Steel cable tray profiles (ladder tray / perforated tray / channel tray)
Machine Type Single profile / adjustable width cable tray roll forming machine
Production Application Electrical cable management systems, industrial wiring systems, building electrical infrastructure
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Electrical equipment manufacturing facility / metal fabrication production line
The cable tray roll forming machine produces steel cable tray profiles used for supporting and routing electrical cables in buildings, industrial plants, and infrastructure installations.
Cable trays are widely used in electrical installations, power plants, data centers, commercial buildings, factories, and industrial facilities.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.8–2.5 mm
Coil Width 150–600 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Tray Length 500 mm
Maximum Tray Length 6000 mm
Cable tray machines often include punching units for cable ventilation holes and mounting slots.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is commonly used to prevent corrosion in electrical installations.
Material Strength
Property Typical Range
Yield Strength G250 – G450
Tensile Strength Up to 500 MPa
Coating Types Galvanized / pre-galvanized / powder coated
Material selection depends on load capacity and environmental conditions.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–14 tons
Rigid machine frames ensure stable forming of cable tray profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Cable tray forming system
Forming Stages 14–22 stations
Roll tooling gradually forms flat steel strip into cable tray profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems ensure consistent production speed and forming accuracy.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting systems produce accurate cable tray lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Ventilation holes, cable slots, mounting holes
Punch Capacity 20–50 tons
Punching Speed Synchronized with forming line
Punching systems create ventilation and mounting holes in cable trays.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 20–30 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Tray stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple tray width production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve production efficiency and flexibility.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–14 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable cable tray production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on tray width and material thickness.
Cable Tray Profile Information
Specification Value
Profile Type Perforated cable tray / ladder tray / channel tray
Typical Width 100–600 mm
Material Thickness 0.8–2.5 mm
Typical Length 2000–6000 mm
Cable trays support electrical cables and provide ventilation for heat dissipation.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Cable tray machines are designed to produce profiles used in electrical infrastructure installations.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $70,000 – $110,000
Automatic Punching Line $110,000 – $170,000
High Speed Automated Line $200,000+
Pricing depends on punching systems, automation level, and adjustable width capabilities.
Applications
Industry Use
Electrical Installation Cable management systems
Industrial Plants Power cable routing
Commercial Buildings Electrical infrastructure systems
Data Centers Cable support systems
Cable tray roll forming machines are widely used by electrical equipment manufacturers producing cable management systems used in buildings, factories, infrastructure, and power distribution installations.