Classic Tile Roof Roll Forming Machine Data Sheet | Specifications & Capacity
Classic Tile Roof Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Classic Tile Roof Roll Forming Machine
Profile Produced Classic Metal Roof Tile Panel
Machine Type Roll forming machine with hydraulic tile pressing system
Production Application Residential roofing, decorative roofing, architectural metal roofing
Manufacturing Process Cold roll forming with hydraulic tile pressing
Production Environment Factory production line
The classic tile roof roll forming machine produces metal roofing panels designed to replicate the appearance of traditional clay or concrete roof tiles. These systems combine the visual aesthetics of tile roofing with the strength, durability, and lightweight characteristics of metal roofing.
Production Specifications
Specification Typical Value
Production Speed 3–8 m/min
Forming Stations 16–22 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 800 mm
Maximum Panel Length Unlimited
Classic tile machines operate at lower production speeds due to the hydraulic pressing process used to form tile patterns.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stone Coated Steel Optional
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings
Protective coatings provide corrosion resistance and long-term durability for roofing applications.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
The reinforced machine frame ensures stability during forming and tile pressing operations.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Tile panel progressive forming
Forming Stages 16–22 stations
Roll tooling forms the base panel profile prior to tile pressing.
Tile Pressing System
Component Specification
Press Type Hydraulic tile pressing system
Press Pressure 8–15 MPa
Press Cycle Time 2–4 seconds
Tile Pattern Classic tile profile pattern
Press Control PLC controlled
The tile pressing system creates the final decorative tile appearance.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
The drive system ensures smooth material feeding during forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Stop shear cutting provides accurate panel length control.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Tile spacing control
Batch production programming
Fault diagnostics and emergency stop
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–16 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–28 m
Typical production line configuration:
Hydraulic Uncoiler → Roll Forming Machine → Tile Press → Hydraulic Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Protective Film Laminator Protective film application
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Tile Press Inspection Monthly
Routine maintenance ensures consistent tile pattern formation and machine reliability.
Production Capacity Example
Production Speed Output
3 m/min 180 m/hour
5 m/min 300 m/hour
8 m/min 480 m/hour
Production output depends on tile press cycle time and panel length.
Classic Tile Profile Information
Specification Value
Coverage Width 900–1100 mm
Tile Height 25–40 mm
Tile Pitch 300–350 mm
Typical Gauge 0.35–0.55 mm
Classic metal tile panels replicate traditional roofing tiles while providing improved durability and lightweight construction.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Standard Line $60,000 – $90,000
Automatic Line $90,000 – $130,000
High Capacity Line $140,000+
Pricing depends on automation level, tile press configuration, and production capacity.
Applications
Industry Use
Residential Roofing Houses and residential developments
Architectural Roofing Decorative roofing systems
Commercial Buildings Hotels and resorts
Residential Projects Large housing developments
Classic tile metal roofing panels are widely used worldwide because they combine traditional tile aesthetics with the strength, durability, and lightweight advantages of metal roofing systems.