Composite Deck Roll Forming Machine Data Sheet | Technical Specifications
Composite Deck Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Composite Deck Roll Forming Machine
Profile Produced Composite Steel Deck / Structural Deck Panels
Machine Type Single profile or multi-profile roll forming machine
Production Application Composite concrete floor systems, steel building structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / steel building manufacturing facility
The composite deck roll forming machine produces structural steel deck panels designed to work with poured concrete floor systems. These panels act as permanent formwork and structural reinforcement in steel frame buildings.
Composite decking systems are widely used in high-rise buildings, commercial construction, warehouses, and multi-story steel structures.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 18–30 stations
Material Thickness Range 0.8–1.6 mm
Coil Width 900–1250 mm
Coil Weight Capacity 8–15 tons
Cut Length Tolerance ±1 mm
Minimum Deck Length 1000 mm
Maximum Deck Length Unlimited
Composite deck machines are designed for forming deep structural profiles with high dimensional accuracy.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
High Strength Structural Steel Yes
Galvalume Steel Optional
Pre-painted Steel Optional
Stainless Steel Limited
Galvanized structural steel is the most commonly used material for composite decking systems.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z275 – Z450
High-strength steel ensures structural performance and load capacity in composite floor systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 20–40 tons
The heavy-duty machine frame provides the rigidity required to form deep deck profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Composite structural deck forming system
Forming Stages 18–30 stations
Roll tooling progressively forms the deep ribs and embossments required for composite decking.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 22–45 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
The gearbox drive system provides the torque required to form structural steel deck panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 5.5–11 kW
Hydraulic cutting ensures precise deck panel lengths during continuous production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–22 m
Machine Width 2–3 m
Machine Height 2–2.6 m
Total Production Line Length 25–40 m
Typical production line configuration:
Uncoiler → Leveling System → Embossing Unit → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 8–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Embossing System Concrete bonding embossments
Automatic Stacker Automatic deck stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Embossing systems improve bonding between steel decking and poured concrete.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 20–40 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable structural decking production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production output depends on deck depth, material thickness, and embossing operations.
Composite Deck Profile Information
Specification Value
Coverage Width 600–1000 mm
Rib Height 50–75 mm
Rib Spacing 150–300 mm
Material Thickness 0.8–1.6 mm
Composite deck panels are used in reinforced concrete floor systems in steel frame buildings.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container or multiple containers
Shipping Weight 22–40 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $130,000 – $190,000
Automatic Structural Line $190,000 – $280,000
High Speed Deck Line $300,000+
Pricing depends on automation level, embossing systems, and deck profile complexity.
Applications
Industry Use
Commercial Construction Composite concrete floor systems
High-Rise Buildings Structural floor decking
Industrial Buildings Mezzanine floors and platforms
Steel Frame Construction Reinforced concrete floor support
Composite deck roll forming machines are widely used in steel construction because they produce structural deck panels that work together with reinforced concrete to create strong and durable floor systems.