Conveyor Frame Roll Forming Machine Data Sheet | Technical Specifications
Conveyor Frame Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Conveyor Frame Roll Forming Machine
Profile Produced Conveyor frame profiles / conveyor structural channels
Machine Type Single profile / adjustable conveyor frame roll forming machine
Production Application Conveyor systems, industrial material handling equipment and logistics systems
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Industrial manufacturing plant / material handling equipment factory
Conveyor frame roll forming machines produce structural steel profiles used in conveyor system frames. These frames support conveyor belts used in factories, warehouses, mining operations, logistics facilities and industrial production lines.
Conveyor frames provide structural support and alignment for conveyor rollers and belt systems.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.5–4.0 mm
Coil Width 120–350 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Conveyor frame profiles often include punched holes used for mounting rollers and structural components.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Hot Dip Galvanized Steel Optional
Stainless Steel Optional
Aluminum Optional
Cold rolled and galvanized steels are commonly used for conveyor frame production.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized / powder coated / painted
These materials provide the structural strength required for industrial conveyor systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–20 tons
Rigid machine construction ensures accurate forming of conveyor frame profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Conveyor frame structural profile forming system
Forming Stages 16–24 stations
Roll tooling gradually forms steel strip into conveyor frame structural channels.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of thicker steel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting ensures accurate conveyor frame profile lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Roller mounting holes, fixing holes and structural slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems create holes required for installing rollers, bearings and structural brackets.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–30 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple conveyor frame sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures stable conveyor frame profile production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on conveyor frame profile design and material thickness.
Conveyor Frame Profile Information
Specification Value
Profile Type Conveyor frame structural channel
Typical Width 80–200 mm
Material Thickness 1.5–4.0 mm
Typical Length 2000–6000 mm
Conveyor frame profiles support conveyor rollers and belt systems used in industrial material handling equipment.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Conveyor frame roll forming machines produce structural components used in industrial conveyor and material handling systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $170,000
Automatic Punching Line $170,000 – $240,000
Fully Automated Conveyor Frame Line $260,000+
Pricing depends on automation level, punching complexity and adjustable profile capabilities.
Applications
Industry Use
Manufacturing Factory conveyor systems
Logistics Warehouse material handling equipment
Mining Heavy duty conveyor systems
Industrial Production Assembly line transport systems
Conveyor frame roll forming machines are widely used by manufacturers producing structural components used in industrial conveyor systems and automated material handling equipment worldwide.