Custom Roll Forming Machine Data Sheet | Technical Specifications
Custom Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Custom Roll Forming Machine
Profile Produced Custom steel profiles designed to customer specifications
Machine Type Single profile / multi profile / adjustable profile roll forming machine
Production Application Roofing, cladding, structural profiles, framing systems, industrial components and custom metal products
Manufacturing Process Continuous cold roll forming with optional punching, embossing and cutting systems
Production Environment Metal fabrication plants / roll forming factories / industrial manufacturing facilities
Custom roll forming machines are designed to manufacture specific steel profiles required by customers for specialized applications. These machines are engineered according to profile drawings, material specifications and production requirements.
Custom machines are widely used in industries such as construction, automotive, renewable energy, racking systems, cable management and industrial manufacturing.
Production Specifications
Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 14–30 stations
Material Thickness Range 0.4–6.0 mm
Coil Width 100–1500 mm
Coil Weight Capacity 5–15 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 300 mm
Maximum Profile Length Unlimited
Production specifications depend on profile complexity and material thickness.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Hot Rolled Steel Yes
Pre-painted Steel Yes
Stainless Steel Yes
Aluminum Optional
High Strength Steel Yes
Custom roll forming machines can be engineered to process a wide range of materials depending on application requirements.
Material Strength
Property Typical Range
Yield Strength G200 – G1000
Tensile Strength Up to 1200 MPa
Coating Types Galvanized / painted / stainless / aluminum
Material selection depends on the end-use application and structural requirements.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame or cast iron frame
Frame Plate Thickness 18–40 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–35 tons
Machine structure is designed according to profile complexity and material thickness.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel or D2 tool steel
Heat Treatment HRC 58–62
Roller Diameter 70–160 mm
Shaft Diameter 75–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Custom profile roll pass design
Forming Stages 14–30 stations
Roll tooling is engineered based on the customer’s profile drawing and material specification.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive / gear transmission
Main Motor 7.5–45 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
Drive system design depends on forming load and production speed requirements.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut / post cut / rotary cut
Blade Material Cr12MoV tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–20 MPa
Hydraulic Motor 4–15 kW
Cutting systems are customized according to profile geometry and production speed.
Punching System
Component Specification
Punch Type Hydraulic punching system or servo punching system
Application Mounting holes, slots, embossing and connection holes
Punch Capacity 30–120 tons
Punching Speed Synchronized with forming line
Punching systems can be integrated into the roll forming line for automated production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic operation
Control system functions include:
Automatic length control
Punch pattern programming
Batch production settings
Production monitoring
Fault diagnostics
Emergency stop system
Remote diagnostics capability
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–25 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 20–40 m
Typical production line configuration:
Coil Car → Hydraulic Decoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table / Stacker
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Heavy duty coil handling systems ensure stable material feeding.
Optional Equipment
Equipment Description
Automatic Stacker Automated profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Embossing System Decorative or structural embossing patterns
Double Layer System Two profiles produced in one machine
Remote PLC Monitoring Remote diagnostics and production monitoring
Automatic Packaging System Automated product bundling
Automation increases production capacity and reduces labor costs.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–35 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional depending on equipment
Installation Time 3–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Regular maintenance ensures reliable machine performance and extended tooling life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
40 m/min 2400 m/hour
Production output depends on profile complexity and material thickness.
Custom Profile Information
Specification Value
Profile Type Custom engineered steel profile
Typical Width 50–1500 mm
Material Thickness 0.4–6.0 mm
Typical Length 300–12000 mm
Custom profiles can include structural channels, roofing panels, framing systems, racking profiles, cable trays, solar mounting structures and many other industrial components.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Industrial Machinery Standards Global industrial safety compliance
Custom roll forming machines are designed to meet international manufacturing and safety standards.
Shipping Information
Specification Value
Container Size 40 ft container or multiple containers depending on machine size
Shipping Weight 12–40 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Standard Custom Line $90,000 – $150,000
Automatic Punching Line $150,000 – $250,000
High Speed Automated Line $250,000+
Pricing depends on profile complexity, automation level, material thickness capability and production speed.
Applications
Industry Use
Construction Structural profiles, roofing panels and cladding systems
Automotive Vehicle structural components
Energy Solar mounting structures and electrical supports
Industrial Manufacturing Machine frames and structural components
Storage Systems Racking profiles and shelving systems
Custom roll forming machines produce specialized steel profiles used worldwide across construction, manufacturing, infrastructure and industrial equipment industries.