Decorative Tile Roof Roll Forming Machine Data Sheet | Specifications & Capacity

Decorative Tile Roof Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Decorative Tile Roof Roll Forming Machine
Profile Produced Decorative Metal Tile Roofing Panel
Machine Type Roll forming machine with hydraulic tile pressing system
Production Application Residential roofing, architectural roofing, decorative roofing panels
Manufacturing Process Cold roll forming with hydraulic tile stamping
Production Environment Factory production line

The decorative tile roof roll forming machine produces metal roofing panels designed with aesthetic tile patterns used in residential and architectural roofing applications. These systems combine the decorative appearance of traditional roof tiles with the durability and lightweight properties of metal roofing.

Decorative tile panels are commonly used in residential housing developments, resorts, and architectural buildings where aesthetics are important.

Production Specifications

Specification Typical Value
Production Speed 3–8 m/min
Forming Stations 16–22 stations
Material Thickness Range 0.35–0.6 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 800 mm
Maximum Panel Length Unlimited

Production speed is limited due to the hydraulic tile stamping process.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stone Coated Steel Optional

Decorative roofing panels are commonly produced from color coated steel coils.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Protective coatings improve corrosion resistance and long-term appearance.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

A rigid machine frame ensures accurate forming and tile stamping.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive decorative tile forming
Forming Stages 16–22 stations

Roll tooling forms the panel shape before tile stamping.

Tile Pressing System

Component Specification
Press Type Hydraulic tile stamping system
Press Pressure 8–16 MPa
Press Cycle Time 2–4 seconds
Tile Pattern Decorative tile pattern
Press Control PLC controlled

The tile press creates the decorative roofing pattern along the panel.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

The drive system provides stable forming and feeding operations.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic stop shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Stop shear cutting ensures precise panel lengths.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Tile stamping synchronization
Batch production programming
Fault diagnostics and emergency stop

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 18–28 m

Typical production line configuration:

Hydraulic Uncoiler → Roll Forming Machine → Hydraulic Tile Press → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Protective Film Laminator Protective film application
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Tile Press Inspection Monthly

Routine maintenance ensures accurate tile pattern formation and machine reliability.

Production Capacity Example

Production Speed Output
3 m/min 180 m/hour
5 m/min 300 m/hour
8 m/min 480 m/hour

Production output depends on tile press cycle time and panel length.

Decorative Tile Profile Information

Specification Value
Coverage Width 900–1100 mm
Tile Height 25–40 mm
Tile Pitch 300–350 mm
Typical Gauge 0.35–0.55 mm

Decorative tile roofing panels replicate traditional roofing styles while providing lightweight and durable metal roofing systems.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Line $60,000 – $95,000
Automatic Line $95,000 – $135,000
High Capacity Line $140,000+

Pricing depends on machine automation level and tile press configuration.

Applications

Industry Use
Residential Roofing Houses and residential developments
Architectural Roofing Decorative roof systems
Commercial Buildings Hotels and resorts
Residential Projects Large housing developments

Decorative tile metal roofing panels are widely used worldwide for architectural roofing applications that require both visual appeal and durable metal roofing performance.