Door Track Roll Forming Machine Data Sheet | Technical Specifications
Door Track Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Door Track Roll Forming Machine
Profile Produced Steel door track profiles
Machine Type Single profile / adjustable track roll forming machine
Production Application Sliding door tracks, garage door tracks, industrial door systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / door system manufacturing facility
The door track roll forming machine produces steel track profiles used to guide sliding doors, garage doors, and industrial door systems. These tracks allow smooth movement and support the weight of large doors.
Door track profiles are widely used in residential garages, warehouses, factories, and logistics centers.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.8–2.0 mm
Coil Width 120–350 mm
Coil Weight Capacity 3–6 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 600 mm
Maximum Profile Length Unlimited
Door track machines are designed to produce precise track profiles that allow smooth door movement.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Limited
Galvanized steel is commonly used because of corrosion resistance and durability.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
High-strength steel improves durability of door track systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 7–12 tons
The rigid machine frame ensures stable forming of track profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Door track forming system
Forming Stages 14–22 stations
Roll tooling progressively forms the steel strip into track profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox or chain drive
Lubrication Oil bath gearbox
Drive systems provide consistent forming performance.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting ensures accurate track lengths.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–14 m
Machine Width 1.5–2.2 m
Machine Height 1.5–2 m
Total Production Line Length 15–22 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–6 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Mounting holes for track installation
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring
Punching systems allow door tracks to include mounting holes for installation.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 7–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures stable machine performance.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production capacity depends on track profile design and material thickness.
Door Track Profile Information
Specification Value
Profile Type Steel door track channel
Typical Width 40–80 mm
Material Thickness 0.8–2.0 mm
Typical Lengths 2–4 meters
Door track profiles guide sliding doors and support rollers in door systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 8–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $45,000 – $75,000
Automatic Line $75,000 – $120,000
High Speed Automatic Line $140,000+
Pricing depends on automation level, punching systems, and production speed.
Applications
Industry Use
Residential Construction Garage door tracks
Commercial Buildings Sliding door systems
Industrial Facilities Warehouse door tracks
Logistics Centers Large industrial door systems
Door track roll forming machines are widely used by door system manufacturers producing track profiles used in sliding doors, garage doors, and industrial door installations.