Electrical Cable Tray Roll Forming Machine Data Sheet | Technical Specifications
Electrical Cable Tray Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Electrical Cable Tray Roll Forming Machine
Profile Produced Electrical cable tray profiles (perforated tray / ladder tray / channel tray)
Machine Type Single profile / adjustable width cable tray roll forming machine
Production Application Electrical cable management systems, industrial wiring installations, infrastructure projects
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Electrical equipment manufacturing facility / metal fabrication plant
Electrical cable tray roll forming machines produce cable tray profiles used to support and organize electrical cables in industrial and commercial installations.
Cable trays are widely used in factories, power plants, data centers, telecommunications facilities, and large commercial buildings.
Production Specifications
Specification Typical Value
Production Speed 10–20 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.8–2.5 mm
Coil Width 150–600 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Tray Length 500 mm
Maximum Tray Length 6000 mm
Cable tray machines typically include punching systems for ventilation holes and cable mounting slots.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is the most common material due to corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G250 – G450
Tensile Strength Up to 500 MPa
Coating Types Pre-galvanized / hot dip galvanized / powder coated
Material selection depends on environmental conditions and cable load capacity.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons
Rigid machine construction ensures stable forming and accurate profile geometry.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 70–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Cable tray forming system
Forming Stages 14–22 stations
Roll tooling gradually forms steel strip into cable tray profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Drive systems provide stable production speeds and consistent forming pressure.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW
Hydraulic cutting systems ensure precise cable tray lengths.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Ventilation holes, cable fixing holes, mounting slots
Punch Capacity 30–60 tons
Punching Speed Synchronized with forming line
Punching systems produce perforation patterns required for cable installation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–30 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1400 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Tray stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple tray width production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual labor.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 8–15 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable cable tray production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity varies depending on tray width and material thickness.
Electrical Cable Tray Profile Information
Specification Value
Profile Type Electrical cable tray
Typical Width 100–600 mm
Material Thickness 0.8–2.5 mm
Typical Length 2000–6000 mm
Cable trays provide support, protection, and ventilation for electrical wiring systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Cable tray roll forming machines produce profiles used in electrical infrastructure and industrial installations.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $80,000 – $120,000
Automatic Punching Line $120,000 – $180,000
High Speed Automated Line $200,000+
Pricing depends on automation level, punching system complexity, and adjustable tray width capabilities.
Applications
Industry Use
Electrical Installation Cable routing systems
Industrial Plants Power cable management
Commercial Buildings Electrical infrastructure installations
Data Centers Cable support systems
Electrical cable tray roll forming machines are widely used by electrical equipment manufacturers producing cable management systems used in buildings, factories, infrastructure projects, and industrial installations.