Elevator Guide Rail Roll Forming Machine Data Sheet | Technical Specifications
Elevator Guide Rail Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Elevator Guide Rail Roll Forming Machine
Profile Produced Elevator guide rail profiles / lift guide rail channels
Machine Type Single profile / adjustable guide rail roll forming machine
Production Application Elevator systems, lift shafts and vertical transportation systems
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial metal fabrication plant / elevator component manufacturing facility
Elevator guide rail roll forming machines produce steel guide rail profiles used in elevator systems. These rails guide elevator cabins and counterweights during vertical movement inside lift shafts, ensuring stability and precise alignment.
Guide rails are critical safety components used in commercial buildings, residential towers, industrial facilities and infrastructure projects.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 20–28 stations
Material Thickness Range 3.0–6.0 mm
Coil Width 150–350 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Rail Length 1000 mm
Maximum Rail Length 6000 mm
Elevator guide rail machines are designed to produce heavy structural profiles requiring high precision.
Material Compatibility
Material Type Supported
Hot Rolled Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Galvanized Steel Optional
Stainless Steel Optional
High strength structural steels are commonly used for elevator guide rails to meet safety requirements.
Material Strength
Property Typical Range
Yield Strength G350 – G600
Tensile Strength Up to 700 MPa
Coating Types Black steel / galvanized / anti-corrosion coating
These materials ensure strong and stable elevator guide rail performance.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–35 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 18–30 tons
Heavy machine frames are required to form thick structural steel used in elevator guide rails.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–140 mm
Shaft Diameter 100–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Elevator guide rail forming system
Forming Stages 20–28 stations
Roll tooling gradually forms steel strip into precise elevator guide rail profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 18.5–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow forming of thick structural steel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting systems ensure accurate rail lengths and clean cutting surfaces.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, mounting holes, fixing slots
Punch Capacity 60–120 tons
Punching Speed Synchronized with forming line
Punching systems create holes required for installing guide rails inside elevator shafts.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 18–26 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 28–38 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Rail stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple rail sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual labor.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 18–30 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable elevator guide rail production.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production capacity depends on rail profile size and steel thickness.
Elevator Guide Rail Profile Information
Specification Value
Profile Type Elevator guide rail structural profile
Typical Width 90–160 mm
Material Thickness 3.0–6.0 mm
Typical Length 2000–6000 mm
Guide rails control elevator cabin movement and ensure stable vertical travel within elevator shafts.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Elevator Standards Elevator safety and structural compliance standards
Elevator guide rail roll forming machines produce critical structural components used in lift systems and vertical transportation infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 20–32 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $220,000 – $300,000
Automatic Punching Line $300,000 – $420,000
Fully Automated Elevator Rail Line $450,000+
Pricing depends on rail size, punching complexity, and automation level.
Applications
Industry Use
Construction Elevator systems in buildings
Infrastructure High-rise building transportation systems
Industrial Facilities Freight elevator systems
Commercial Buildings Passenger lift installations
Elevator guide rail roll forming machines are widely used by manufacturers producing structural components used in elevator systems and vertical transportation infrastructure worldwide.