Equipment Mounting Channel Roll Forming Machine Data Sheet | Technical Specifications
Equipment Mounting Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Equipment Mounting Channel Roll Forming Machine
Profile Produced Equipment mounting channels / structural mounting profiles
Machine Type Single profile / adjustable channel roll forming machine
Production Application Machine mounting systems, equipment frames, industrial supports and structural installation channels
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial steel fabrication plant / equipment manufacturing facility
Equipment mounting channel roll forming machines produce structural channels used for mounting industrial equipment, machinery, piping systems and structural installations. These channels provide strong support structures used in factories, plants and infrastructure installations.
Mounting channels are commonly used in electrical installations, mechanical systems and industrial support frameworks.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.5–4.0 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Mounting channel profiles often include punched holes or slots for bolts and mounting brackets.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Hot Dip Galvanized Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is widely used for corrosion resistance in mechanical installations.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized / powder coated / painted
These materials provide structural strength and durability for equipment support systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–18 tons
Rigid machine construction ensures stable forming of structural channel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Equipment mounting channel forming system
Forming Stages 16–24 stations
Roll tooling gradually forms the channel profile from steel strip.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
The drive system ensures smooth and consistent forming performance.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting ensures accurate channel lengths and smooth cutting edges.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, slotted holes and fixing holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems create mounting holes used for equipment installation and assembly.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–30 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple channel sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable channel production and long machine life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production output depends on channel profile size and material thickness.
Equipment Mounting Channel Profile Information
Specification Value
Profile Type Structural mounting channel
Typical Width 40–120 mm
Material Thickness 1.5–4.0 mm
Typical Length 2000–6000 mm
Mounting channels provide structural support for installing equipment, electrical systems and mechanical components.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Equipment mounting channel roll forming machines produce structural profiles widely used in industrial installations and mechanical mounting systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $100,000 – $150,000
Automatic Punching Line $150,000 – $210,000
Fully Automated Channel Line $230,000+
Pricing depends on punching complexity, channel profile design and automation level.
Applications
Industry Use
Industrial Manufacturing Machine mounting systems
Electrical Installations Cable and equipment mounting
Mechanical Systems Pipe and equipment support structures
Construction Structural installation frameworks
Equipment mounting channel roll forming machines are widely used to manufacture structural mounting profiles used in industrial installations, mechanical systems and equipment support frameworks worldwide.