Fence Post Roll Forming Machine Data Sheet | Technical Specifications
Fence Post Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Fence Post Roll Forming Machine
Profile Produced Fence posts / structural fence support profiles
Machine Type Single profile / adjustable fence post roll forming machine
Production Application Security fencing, agricultural fencing, perimeter barriers and infrastructure fencing systems
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Fencing product manufacturing plants / infrastructure fabrication facilities
Fence post roll forming machines produce steel posts used in fencing systems for agricultural, industrial, residential and infrastructure applications. Fence posts support fencing panels, mesh fencing, security fencing and boundary protection systems.
Fence posts must provide durability, corrosion resistance and structural stability for outdoor installations.
Production Specifications
Specification Typical Value
Production Speed 15–35 m/min
Forming Stations 12–18 stations
Material Thickness Range 1.0–2.5 mm
Coil Width 80–200 mm
Coil Weight Capacity 3–5 tons
Cut Length Tolerance ±1 mm
Minimum Post Length 1000 mm
Maximum Post Length 3500 mm
Fence posts require accurate hole punching and consistent structural dimensions.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Hot Rolled Steel Optional
Pre-painted Steel Optional
Aluminum Optional
Galvanized steel is widely used due to its corrosion resistance in outdoor environments.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 650 MPa
Coating Types Galvanized / zinc coated / painted
These materials provide long service life for outdoor fencing systems.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–22 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–12 tons
Strong frame construction ensures stable forming of fencing posts.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 70–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Fence post profile forming system
Forming Stages 12–18 stations
Roll tooling gradually forms steel strip into structural fence post profiles.
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Drive systems provide stable forming speeds and smooth operation.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic post cut system
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Hydraulic cutting systems produce fence posts with consistent lengths.
Punching System
Component Specification
Punch Type Hydraulic punching unit
Application Fence wire holes, mounting holes and installation slots
Punch Capacity 20–50 tons
Punching Speed Synchronized with forming line
Punching units produce holes used for mounting fencing panels and wire systems.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen operator interface
Length Measurement Encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production
Control system functions include:
Automatic length control
Batch production programming
Punch pattern control
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–14 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 18–22 m
Typical line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–5 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1200 mm
Expansion Type Manual or hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Post stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading
Multiple Hole Pattern System Adjustable fencing hole patterns
Remote PLC Monitoring Remote diagnostics and monitoring
Automation increases productivity and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 8–12 tons
Electrical Connection Three phase power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of fencing posts.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
35 m/min 2100 m/hour
Production output depends on material thickness and punching patterns.
Fence Post Profile Information
Specification Value
Profile Type Fence support post
Typical Width 60–120 mm
Material Thickness 1.0–2.5 mm
Typical Length 1500–3000 mm
Fence posts support fencing panels, mesh fencing and perimeter security systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Infrastructure Equipment Standards Fencing system manufacturing compliance
Fence post roll forming machines are widely used in fencing manufacturing, agricultural infrastructure and security barrier production worldwide.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–14 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $65,000 – $100,000
Automatic Punching Line $100,000 – $140,000
High Speed Automated Line $140,000+
Pricing depends on punching systems, automation level and production capacity.
Applications
Industry Use
Security Fencing Perimeter protection systems
Agriculture Farm fencing and livestock barriers
Infrastructure Public fencing and safety barriers
Residential Construction Boundary fencing systems
Fence post roll forming machines produce steel posts used in fencing systems worldwide, supporting perimeter security, agricultural fencing and infrastructure protection systems.