Fire Door Frame Roll Forming Machine Data Sheet | Technical Specifications

Fire Door Frame Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Fire Door Frame Roll Forming Machine
Profile Produced Fire rated steel door frame profiles
Machine Type Single profile / adjustable fire door frame roll forming machine
Production Application Fire rated door frames for commercial and industrial buildings
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / fire door manufacturing facility

The fire door frame roll forming machine produces steel door frame profiles designed for fire-rated door systems. These frames are used in buildings where fire protection and safety regulations require fire-resistant door assemblies.

Fire door frames are widely used in hospitals, hotels, office buildings, schools, industrial plants, and public infrastructure.

Production Specifications

Specification Typical Value
Production Speed 6–16 m/min
Forming Stations 18–26 stations
Material Thickness Range 1.2–2.5 mm
Coil Width 200–500 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Frame Length 600 mm
Maximum Frame Length Unlimited

Fire door frame machines are designed to produce structural door frame profiles suitable for fire-rated installations.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Stainless Steel Optional
Aluminum Limited

Cold rolled steel or galvanized steel is typically used for fire door frames because of structural strength and durability.

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275

High-strength materials ensure structural integrity during fire-rated door installations.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–20 tons

The reinforced frame provides stability when forming thick structural steel materials.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Fire door frame profile forming system
Forming Stages 18–26 stations

Roll tooling gradually forms steel strip into structural door frame profiles.

Drive System

Component Specification
Drive Type Gearbox drive system
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox

High torque drive systems ensure stable forming of heavy gauge steel.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–22 MPa
Hydraulic Motor 5.5–7.5 kW

Hydraulic cutting ensures accurate door frame lengths during production.

Control System

Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.8–2.4 m
Total Production Line Length 22–30 m

Typical production line configuration:

Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Punching System Hinge holes and lock cut-outs
Automatic Stacker Frame stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring

Punching systems allow fire door frames to be produced with hinge holes and lock cut-outs.

Installation Requirements

Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures reliable machine operation and long tooling life.

Production Capacity Example

Production Speed Output
6 m/min 360 m/hour
10 m/min 600 m/hour
16 m/min 960 m/hour

Production output depends on frame complexity and material thickness.

Fire Door Frame Profile Information

Specification Value
Profile Type Fire rated steel door frame
Typical Width 100–150 mm
Material Thickness 1.2–2.5 mm
Typical Lengths 2–3 meters

Fire door frame profiles are designed to support fire-rated doors that provide fire protection in buildings.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Fire door frame machines must meet strict manufacturing standards to ensure structural accuracy and safety compliance.

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 14–22 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $90,000 – $140,000
Automatic Line $140,000 – $200,000
High Speed Automatic Line $220,000+

Pricing depends on punching systems, automation level, and machine capacity.

Applications

Industry Use
Commercial Buildings Fire rated door installations
Hospitals Safety compliant door systems
Hotels Public building fire protection
Industrial Facilities Safety and fire control systems

Fire door frame roll forming machines are widely used by door manufacturers producing fire-rated door frame systems required for building safety and fire protection regulations.

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