Flat Wall Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Flat Wall Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Flat Wall Panel Roll Forming Machine
Profile Produced Flat Metal Wall Cladding Panel
Machine Type Single profile roll forming machine
Production Application Architectural wall cladding, façade systems, interior wall panels
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility
The flat wall panel roll forming machine produces smooth architectural wall panels designed for modern building façades and interior wall systems. These panels are widely used in commercial buildings, office complexes, retail facilities, and industrial structures.
Flat wall panels provide a clean architectural appearance and are often used with concealed fastening systems.
Production Specifications
Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.5–1.2 mm
Coil Width 600–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
Flat panels require precise forming to maintain smooth surfaces and panel flatness.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Yes
Stainless Steel Optional
Flat wall panels are commonly produced using aluminum or color coated steel.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Polyester, SMP, PVDF architectural coatings
High-performance coatings are commonly used for exterior architectural wall systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 9–16 tons
A rigid machine frame ensures accurate forming and panel flatness.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–95 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Flat panel progressive forming
Forming Stages 14–22 stations
Roll tooling gradually forms the panel edges and stiffening features.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system provides stable torque for forming thicker architectural panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Flying shear cutting allows continuous production without stopping the roll forming line.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics and emergency stop
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 9–13 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 16–24 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Film Laminator Protective film application system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent panel flatness and machine performance.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual production output depends on panel length and material thickness.
Flat Wall Panel Profile Information
Specification Value
Coverage Width 300–1200 mm
Panel Depth 10–40 mm
Joint Type Concealed fastener or clip system
Typical Gauge 22–20 gauge
Flat wall panels provide a smooth architectural façade with minimal ribbing and concealed fasteners.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $50,000 – $70,000
Automatic Line $70,000 – $100,000
High Speed Architectural Line $110,000+
Pricing depends on machine speed, material thickness capability, and automation options.
Applications
Industry Use
Commercial Buildings Exterior wall cladding systems
Office Buildings Architectural façade panels
Retail Buildings Modern exterior wall systems
Industrial Buildings Interior and exterior wall panels
Flat wall panels are widely used worldwide in modern architectural construction because they provide clean building façades, concealed fasteners, and excellent weather protection.