Hat Channel Roll Forming Machine Data Sheet | Technical Specifications
Hat Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Hat Channel Roll Forming Machine
Profile Produced Hat Channel / Top Hat Section
Machine Type Single profile roll forming machine
Production Application Wall framing, ceiling systems, cladding support structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / light structural manufacturing facility
The hat channel roll forming machine produces hat-shaped steel sections commonly used as support framing in wall cladding systems, ceiling systems, drywall structures, and lightweight steel construction.
Hat channels are widely used in commercial buildings, residential construction, HVAC support systems, and interior framing structures.
Production Specifications
Specification Typical Value
Production Speed 15–40 m/min
Forming Stations 12–18 stations
Material Thickness Range 0.5–1.5 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 500 mm
Maximum Channel Length Unlimited
Hat channel machines operate at high speeds due to the lighter gauge material typically used.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Optional
Most hat channels are produced from galvanized steel for corrosion protection.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Galvanized steel provides corrosion resistance in building applications.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 5–10 tons
The machine frame ensures consistent forming accuracy and stable production.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–80 mm
Shaft Diameter 65–80 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Hat channel forming system
Forming Stages 12–18 stations
Roll tooling gradually forms the web and flanges that create the hat-shaped profile.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures smooth material feeding and stable forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW
The cutting system ensures accurate channel lengths for construction applications.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic channel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 6–10 m
Machine Width 1.3–1.8 m
Machine Height 1.3–1.8 m
Total Production Line Length 12–18 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Automatic channel stacking system
Punching Unit Hole punching for mounting applications
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 3–6 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent forming and machine reliability.
Production Capacity Example
Production Speed Output
20 m/min 1200 m/hour
30 m/min 1800 m/hour
40 m/min 2400 m/hour
Production output depends on channel length and material thickness.
Hat Channel Profile Information
Specification Value
Profile Height 25–60 mm
Flange Width 30–50 mm
Top Width 50–100 mm
Material Thickness 0.5–1.5 mm
Hat channels are lightweight structural sections used for cladding support and framing systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 6–10 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $25,000 – $40,000
Automatic Line $40,000 – $60,000
High Speed Line $70,000+
Pricing depends on automation level, punching options, and production speed.
Applications
Industry Use
Construction Wall and ceiling framing systems
Steel Buildings Cladding support channels
HVAC Systems Duct support structures
Interior Construction Drywall framing systems
Hat channels are widely used in construction because they provide lightweight structural support for wall panels, ceilings, and cladding systems in commercial and residential buildings.