Heavy Gauge Deck Roll Forming Machine Data Sheet | Technical Specifications
Heavy Gauge Deck Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Heavy Gauge Deck Roll Forming Machine
Profile Produced Heavy Duty Structural Steel Deck Panels
Machine Type Single profile structural deck roll forming machine
Production Application Heavy structural floor decking, industrial buildings, steel construction
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / steel construction manufacturing facility
The heavy gauge deck roll forming machine is designed to produce thick structural steel decking used in heavy load floor systems. These deck panels provide structural strength and support reinforced concrete slabs in large commercial and industrial buildings.
Heavy gauge deck profiles are commonly used in high load applications such as factories, warehouses, parking structures, and infrastructure projects.
Production Specifications
Specification Typical Value
Production Speed 6–18 m/min
Forming Stations 20–32 stations
Material Thickness Range 1.2–2.5 mm
Coil Width 900–1250 mm
Coil Weight Capacity 10–20 tons
Cut Length Tolerance ±1 mm
Minimum Deck Length 1000 mm
Maximum Deck Length Unlimited
Heavy gauge machines are designed to form thicker structural steel materials while maintaining accurate deck profile geometry.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
High Strength Structural Steel Yes
Galvalume Steel Optional
Pre-painted Steel Optional
Stainless Steel Limited
Galvanized heavy gauge steel is commonly used to provide corrosion resistance and structural durability.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z275 – Z450
High-strength steel provides the structural load capacity required for heavy gauge decking applications.
Machine Frame Construction
Component Specification
Frame Type Extra heavy duty welded structural steel frame
Frame Plate Thickness 30–40 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 28–50 tons
The machine frame is engineered to withstand the high forming forces required when forming thick steel materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 120–160 mm
Shaft Diameter 110–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Heavy structural deck forming system
Forming Stages 20–32 stations
Roll tooling is designed to gradually form thick steel coils into deep structural deck profiles without material cracking.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 37–75 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
Heavy gauge machines require high torque drive systems capable of forming thick structural steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–25 MPa
Hydraulic Motor 7.5–18.5 kW
Hydraulic cutting ensures precise panel length control when processing heavy gauge materials.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 18–26 m
Machine Width 2.5–3.5 m
Machine Height 2–3 m
Total Production Line Length 30–45 m
Typical line configuration:
Uncoiler → Leveling System → Embossing Unit → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 10–20 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Embossing System Concrete bonding embossments
Automatic Stacker Automatic deck stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Embossing improves bonding between steel decking and concrete in composite floor systems.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 30–50 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures long machine life and reliable deck production.
Production Capacity Example
Production Speed Output
6 m/min 360 m/hour
12 m/min 720 m/hour
18 m/min 1080 m/hour
Production capacity varies depending on steel thickness and deck profile depth.
Deck Profile Information
Specification Value
Coverage Width 600–1000 mm
Rib Height 75–120 mm
Rib Spacing 150–300 mm
Material Thickness 1.2–2.5 mm
Heavy gauge deck panels provide structural strength for high load concrete floor systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container or multiple containers
Shipping Weight 30–50 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $200,000 – $280,000
Automatic Structural Line $280,000 – $380,000
Heavy Duty High Speed Line $400,000+
Pricing depends on automation level, forming capacity, and deck profile depth.
Applications
Industry Use
Industrial Buildings Heavy load structural floors
Commercial Buildings Composite concrete floor systems
Parking Structures Structural decking systems
Infrastructure Projects Heavy structural floor support
Heavy gauge deck roll forming machines are widely used in steel construction because they produce thick structural decking panels capable of supporting heavy loads in large industrial and commercial buildings.