IBR Roof Panel Roll Forming Machine Data Sheet | Technical Specifications & Production Capacity

IBR Roof Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name IBR Roof Panel Roll Forming Machine
Profile Produced IBR Metal Roof Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Commercial roofing, warehouses, industrial buildings, residential roofing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / portable system / containerized system

The IBR roof panel roll forming machine produces inverted box rib roofing panels widely used in industrial and commercial buildings, particularly in South Africa and many global construction markets.

Production Specifications

Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 18–26 stations
Material Thickness Range 0.3–0.8 mm
Coil Width 1000–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Production speed depends on panel length, material thickness, and cutting system configuration.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons

A strong machine frame ensures stable forming and accurate panel production.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive multi-stage forming
Forming Stages 18–26 stations

Drive System

Component Specification
Drive Type Chain drive / Gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

Gearbox driven systems provide improved torque transmission and smoother operation.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Flying shear cutting allows panels to be cut without stopping production.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–25 m

Typical production line layout:

Uncoiler → Roll Forming Machine → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding control
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Regular maintenance ensures consistent panel quality and long machine life.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

IBR Panel Profile Information

Specification Value
Coverage Width 686 mm
Rib Height 38 mm
Rib Spacing 171 mm
Typical Gauge 0.4–0.8 mm

IBR panels are widely used for commercial roofing, industrial buildings, and warehouse construction due to their high strength and structural performance.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $45,000 – $65,000
Automatic Line $65,000 – $95,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level, and tooling configuration.

Applications

Industry Use
Commercial Roofing Warehouses and factories
Industrial Buildings Manufacturing plants
Agricultural Buildings Farm storage buildings
Residential Roofing Modern metal roof systems

IBR roofing panels are one of the most widely used roofing profiles in Southern Africa and many international steel construction markets.