Industrial Cable Tray Roll Forming Machine Data Sheet | Technical Specifications
Industrial Cable Tray Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Cable Tray Roll Forming Machine
Profile Produced Industrial cable tray profiles (perforated tray / heavy duty tray / ladder tray)
Machine Type Single profile / adjustable width cable tray roll forming machine
Production Application Heavy duty electrical cable management systems for industrial installations
Manufacturing Process Continuous cold roll forming with inline punching
Production Environment Industrial electrical equipment manufacturing facility / heavy metal fabrication plant
Industrial cable tray roll forming machines produce heavy duty cable trays used for supporting power cables and electrical wiring systems in industrial facilities.
These trays are widely used in factories, power stations, oil and gas plants, infrastructure projects, and large commercial buildings.
Production Specifications
Specification Typical Value
Production Speed 10–18 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.2–3.0 mm
Coil Width 200–600 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Tray Length 500 mm
Maximum Tray Length 6000 mm
Industrial cable tray machines are designed for forming thicker steel materials compared with standard tray machines.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
Stainless Steel Optional
Hot Dip Galvanized Steel Optional
Aluminum Optional
Galvanized and stainless steel trays are commonly used in industrial environments requiring corrosion resistance.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Pre-galvanized / hot dip galvanized / powder coated
Material strength determines the structural load capacity of cable trays.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
Industrial machines require stronger frames to handle thicker material and higher forming forces.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–120 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Heavy duty cable tray forming system
Forming Stages 16–24 stations
Roll tooling gradually forms thick steel strip into structural cable tray profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
Industrial drive systems provide higher torque for forming thicker steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Heavy duty cutting systems are required for thicker material.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Ventilation holes, mounting holes, cable slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems create ventilation openings and cable mounting holes.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–24 m
Machine Width 2–2.5 m
Machine Height 1.8–2.2 m
Total Production Line Length 25–35 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Tray stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Width System Multiple tray width production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation systems improve productivity and reduce manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable heavy duty cable tray production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
18 m/min 1080 m/hour
Production capacity depends on tray width and material thickness.
Industrial Cable Tray Profile Information
Specification Value
Profile Type Industrial cable tray
Typical Width 200–600 mm
Material Thickness 1.2–3.0 mm
Typical Length 2000–6000 mm
Industrial cable trays are designed to carry heavy electrical cable loads in demanding environments.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards IEC electrical installation standards
Cable tray roll forming machines produce structural cable support systems used in industrial electrical infrastructure.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 15–22 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Punching Line $180,000 – $260,000
Heavy Duty Automated Line $300,000+
Pricing depends on automation level, punching systems, and tray width adjustment systems.
Applications
Industry Use
Industrial Plants Power cable routing systems
Power Stations Electrical infrastructure installations
Oil and Gas Facilities Heavy duty cable management
Commercial Buildings Electrical cable support systems
Industrial cable tray roll forming machines are used by electrical equipment manufacturers producing heavy duty cable management systems used in factories, power plants, infrastructure projects, and industrial facilities.