Industrial Cladding Panel Roll Forming Machine Data Sheet | Technical Specifications

Industrial Cladding Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Industrial Cladding Panel Roll Forming Machine
Profile Produced Industrial Metal Cladding Panel
Machine Type Single profile roll forming machine
Production Application Industrial wall cladding, warehouses, factories, steel buildings
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial manufacturing facility

The industrial cladding panel roll forming machine produces metal wall cladding panels used in industrial and commercial construction. These panels provide structural protection, weather resistance, and aesthetic finishes for steel building systems.

Industrial cladding panels are widely used for warehouses, factories, logistics centers, agricultural buildings, and commercial structures.

Production Specifications

Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 16–26 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

High production speeds allow efficient manufacturing of large wall cladding volumes.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Industrial cladding panels are commonly produced using galvanized or color coated steel.

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester coatings

These coatings ensure corrosion resistance in industrial environments.

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 16–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–16 tons

The rigid machine frame ensures stable forming and long machine life.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–90 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial cladding panel forming
Forming Stages 16–26 stations

Roll tooling gradually forms the panel ribs and cladding profile geometry.

Drive System

Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox

The drive system ensures smooth and continuous panel forming.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW

Flying shear cutting allows continuous production without stopping the forming process.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production

Control functions include:

Automatic panel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–22 m

Typical production line configuration:

Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading system
Film Laminator Protective film application system
Servo Feeder Precision material feeding system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Regular maintenance ensures long machine life and consistent panel quality.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on panel length and material thickness.

Industrial Cladding Panel Profile Information

Specification Value
Coverage Width 900–1100 mm
Rib Height 25–45 mm
Rib Spacing 200–350 mm
Typical Gauge 26–22 gauge

Industrial cladding panels are designed for durability, structural strength, and efficient installation on steel building walls.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $40,000 – $60,000
Automatic Line $60,000 – $90,000
High Speed Line $100,000+

Pricing depends on machine speed, automation level, and optional equipment.

Applications

Industry Use
Industrial Buildings Exterior wall cladding
Warehouses Steel building wall systems
Factories Industrial building walls
Agricultural Buildings Farm building cladding

Industrial cladding panels are widely used worldwide in steel construction because they provide durable weather protection, structural strength, and efficient installation for large industrial buildings.

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