Industrial Door Frame Roll Forming Machine Data Sheet | Technical Specifications
Industrial Door Frame Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Door Frame Roll Forming Machine
Profile Produced Heavy duty industrial door frame profiles
Machine Type Single profile / adjustable door frame roll forming machine
Production Application Industrial doors, warehouse doors, factory door frames
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / industrial door manufacturing facility
The industrial door frame roll forming machine produces heavy duty steel door frame profiles designed for industrial and commercial buildings. These frames support large doors used in factories, warehouses, logistics centers, and industrial facilities.
Industrial door frames must withstand high loads and heavy door systems such as sliding doors, fire doors, and security doors.
Production Specifications
Specification Typical Value
Production Speed 6–18 m/min
Forming Stations 18–28 stations
Material Thickness Range 1.2–3.0 mm
Coil Width 200–600 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Frame Length 800 mm
Maximum Frame Length Unlimited
Industrial door frame machines are designed for forming thicker structural materials.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Stainless Steel Optional
Aluminum Limited
Galvanized or cold rolled steel is typically used for industrial door frame production.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275
High strength materials provide durability for heavy door installations.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–32 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 14–25 tons
The reinforced machine frame ensures stability when forming thick steel materials.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 110–140 mm
Shaft Diameter 95–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial door frame forming system
Forming Stages 18–28 stations
Roll tooling gradually forms steel strip into large industrial door frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 18–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems allow stable forming of thick structural materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 5.5–11 kW
Hydraulic cutting systems ensure accurate frame lengths for industrial door frames.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 15–22 m
Machine Width 2–2.8 m
Machine Height 2–2.5 m
Total Production Line Length 24–35 m
Typical production line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Hinge holes and mounting holes
Automatic Stacker Frame stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Remote PLC Monitoring Remote diagnostics and monitoring
Punching systems allow industrial door frames to be produced with hinge mounts and hardware cut-outs.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 14–25 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable operation when forming thick structural profiles.
Production Capacity Example
Production Speed Output
6 m/min 360 m/hour
12 m/min 720 m/hour
18 m/min 1080 m/hour
Production capacity depends on material thickness and frame profile design.
Industrial Door Frame Profile Information
Specification Value
Profile Type Heavy duty steel door frame
Typical Width 120–200 mm
Material Thickness 1.2–3.0 mm
Typical Lengths 2–4 meters
Industrial door frames are designed to support heavy doors used in warehouses and manufacturing facilities.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 16–26 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $100,000 – $150,000
Automatic Line $150,000 – $220,000
High Speed Automatic Line $250,000+
Pricing depends on automation level, punching systems, and machine capacity.
Applications
Industry Use
Industrial Construction Factory door frames
Warehousing Logistics and warehouse doors
Commercial Buildings Heavy duty door systems
Infrastructure Large industrial entrances
Industrial door frame roll forming machines are widely used by door manufacturers and construction material suppliers producing heavy duty steel frames for industrial building door systems.