Industrial Floor Deck Roll Forming Machine Data Sheet | Technical Specifications
Industrial Floor Deck Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Floor Deck Roll Forming Machine
Profile Produced Industrial Steel Floor Deck Panels
Machine Type Single profile structural deck roll forming machine
Production Application Industrial floor decking, composite concrete floors, steel frame construction
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / steel construction manufacturing facility
The industrial floor deck roll forming machine is designed to produce steel deck panels used in industrial floor systems and composite concrete slabs. These panels provide structural support for reinforced concrete floors in steel frame buildings.
Industrial floor deck panels are widely used in warehouses, factories, parking structures, and commercial buildings where strong load-bearing floor systems are required.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 18–28 stations
Material Thickness Range 0.8–1.6 mm
Coil Width 900–1250 mm
Coil Weight Capacity 8–15 tons
Cut Length Tolerance ±1 mm
Minimum Deck Length 1000 mm
Maximum Deck Length Unlimited
Industrial deck machines are designed to produce deep rib profiles capable of supporting heavy concrete floor loads.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
High Strength Structural Steel Yes
Galvalume Steel Optional
Pre-painted Steel Optional
Stainless Steel Limited
Galvanized steel is typically used to provide corrosion resistance in industrial floor systems.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z275 – Z450
High-strength steel provides the structural strength required for floor decking systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 18–35 tons
The rigid machine frame provides stability during the forming of structural deck profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–130 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial deck forming system
Forming Stages 18–28 stations
Roll tooling gradually forms the deep ribs used in industrial floor decking panels.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 22–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
The gearbox drive system provides the torque required to form structural steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or hydraulic post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 5.5–11 kW
Hydraulic cutting ensures accurate panel length control during production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic deck length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–22 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 25–40 m
Typical production line configuration:
Uncoiler → Leveling System → Embossing Unit → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 8–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Embossing System Concrete bonding embossments
Automatic Stacker Automatic deck stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Embossing systems improve bonding between steel decking and concrete in composite floor systems.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 18–35 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent machine performance and deck quality.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
12 m/min 720 m/hour
20 m/min 1200 m/hour
Production output varies depending on deck profile depth and material thickness.
Industrial Floor Deck Profile Information
Specification Value
Coverage Width 600–1000 mm
Rib Height 50–100 mm
Rib Spacing 150–300 mm
Material Thickness 0.8–1.6 mm
Industrial floor deck panels provide structural support for reinforced concrete slabs in steel construction.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container or multiple containers
Shipping Weight 20–35 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $140,000 – $200,000
Automatic Structural Line $200,000 – $280,000
High Speed Deck Line $300,000+
Pricing depends on automation level, deck profile depth, and machine capacity.
Applications
Industry Use
Industrial Buildings Structural concrete floor systems
Commercial Buildings Composite floor slabs
Parking Structures Structural decking floors
Steel Frame Construction Mezzanine and platform floors
Industrial floor deck roll forming machines are widely used in steel construction because they produce strong deck panels that act as permanent formwork and structural reinforcement for concrete floor systems in industrial and commercial buildings.