Industrial Frame Profile Roll Forming Machine Data Sheet | Technical Specifications
Industrial Frame Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Frame Profile Roll Forming Machine
Profile Produced Industrial frame channels / structural frame profiles
Machine Type Single profile / adjustable structural roll forming machine
Production Application Machine frames, equipment structures, industrial supports and structural fabrication
Manufacturing Process Continuous cold roll forming with punching capability
Production Environment Industrial equipment manufacturing plants / steel fabrication facilities
Industrial frame profile roll forming machines produce structural steel profiles used to manufacture machine frames, equipment structures and heavy duty industrial support systems. These profiles are widely used in machinery manufacturing, warehouse structures, equipment frames and industrial infrastructure.
Industrial frame profiles must provide high structural strength and dimensional accuracy.
Production Specifications
Specification Typical Value
Production Speed 8–25 m/min
Forming Stations 18–28 stations
Material Thickness Range 2.0–6.0 mm
Coil Width 150–500 mm
Coil Weight Capacity 5–12 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 8000 mm
Industrial frame profiles require precision forming and strong structural integrity.
Material Compatibility
Material Type Supported
Hot Rolled Steel Yes
Cold Rolled Steel Yes
High Strength Steel Yes
Galvanized Steel Optional
Stainless Steel Optional
Structural frame profiles are typically manufactured from hot rolled or high strength steel.
Material Strength
Property Typical Range
Yield Strength G350 – G750
Tensile Strength Up to 900 MPa
Coating Types Bare steel / galvanized / painted
These materials provide structural strength for industrial equipment frames.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–32 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 22–36 tons
Rigid frame construction ensures stable forming of heavy structural profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 120–180 mm
Shaft Diameter 100–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial structural frame forming system
Forming Stages 18–28 stations
Roll tooling gradually forms steel strip into heavy structural frame profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 30–55 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems are required for forming thick structural steel.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 11–15 kW
Hydraulic cutting systems ensure accurate cutting of structural frame components.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Bolt holes, mounting holes and structural fixing holes
Punch Capacity 80–200 tons
Punching Speed Synchronized with forming line
Punching units produce holes required for structural assembly and equipment installation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic operation
Control system functions include:
Automatic length control
Punch pattern programming
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 20–30 m
Machine Width 2.5–3.5 m
Machine Height 2–3 m
Total Production Line Length 30–42 m
Typical line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–12 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Structural profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple frame profile sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves productivity in industrial frame manufacturing.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 22–36 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 4–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production of industrial structural profiles.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production output depends on material thickness and profile geometry.
Industrial Frame Profile Information
Specification Value
Profile Type Structural industrial frame profile
Typical Width 150–400 mm
Material Thickness 2.0–6.0 mm
Typical Length 2000–8000 mm
Industrial frame profiles are used in equipment frames, machinery bases, structural supports and industrial equipment structures.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Industrial Equipment Standards Machinery structural manufacturing compliance
Industrial frame profile roll forming machines are widely used in heavy machinery manufacturing and structural steel fabrication industries.
Shipping Information
Specification Value
Container Size 40 ft containers (multiple containers for heavy systems)
Shipping Weight 26–36 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Structural Line $250,000 – $350,000
Automatic Punching Line $350,000 – $480,000
Fully Automated Industrial Frame Line $480,000+
Pricing depends on profile thickness capacity, punching systems and automation level.
Applications
Industry Use
Industrial Machinery Machine frames and equipment structures
Manufacturing Equipment Structural support frames
Warehouse Equipment Racking and structural supports
Heavy Industry Industrial structural systems
Industrial frame profile roll forming machines produce heavy structural steel profiles used worldwide in machinery manufacturing, industrial infrastructure and equipment fabrication.