Industrial Rack Profile Roll Forming Machine Data Sheet | Technical Specifications
Industrial Rack Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Rack Profile Roll Forming Machine
Profile Produced Industrial rack structural profiles
Machine Type Single profile / adjustable rack profile roll forming machine
Production Application Warehouse racking systems, pallet racks, industrial shelving structures
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Factory production line / warehouse rack manufacturing facility
The industrial rack profile roll forming machine produces structural steel profiles used in warehouse racking systems. These profiles form the vertical columns, beams, and support members used in pallet rack storage systems.
Industrial rack profiles are widely used in warehouses, logistics centers, distribution hubs, manufacturing facilities, and large storage systems.
Production Specifications
Specification Typical Value
Production Speed 8–20 m/min
Forming Stations 18–28 stations
Material Thickness Range 1.5–3.5 mm
Coil Width 200–600 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length Unlimited
Industrial rack machines are designed for heavy gauge structural steel production.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Cold Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited
High strength steel is commonly used to achieve high load capacities in rack systems.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized Z120 – Z275
These materials ensure structural strength and corrosion resistance.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 16–28 tons
A heavy duty frame ensures stable forming of structural rack profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 100–150 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural rack profile forming system
Forming Stages 18–28 stations
Roll tooling progressively forms flat steel strip into industrial rack structural profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 18–37 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
Gear driven systems provide the torque required for heavy gauge forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 5.5–11 kW
Hydraulic cutting ensures accurate profile lengths for rack assembly.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Beam connection holes and assembly slots
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching units produce connection holes required for rack beam installation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen control interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop functions
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 18–28 m
Machine Width 2–3 m
Machine Height 2–2.5 m
Total Production Line Length 30–45 m
Typical line configuration:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Programmable Punching Adjustable hole patterns
Remote PLC Monitoring Remote diagnostics and monitoring
Optional automation systems improve efficiency and production output.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 16–28 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching systems
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable long-term machine operation.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
12 m/min 720 m/hour
18 m/min 1080 m/hour
Production capacity varies depending on profile size and material thickness.
Rack Profile Information
Specification Value
Profile Type Industrial rack structural profile
Typical Width 80–150 mm
Material Thickness 1.5–3.5 mm
Typical Lengths 2–6 meters
Rack profiles are used as load-bearing members in pallet rack and warehouse storage systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Industrial rack profile machines must meet structural manufacturing standards.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 18–30 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Punching Line $180,000 – $260,000
High Speed Automated Line $300,000+
Pricing depends on punching systems, automation level, and production capacity.
Applications
Industry Use
Warehousing Pallet rack storage systems
Logistics Centers Distribution storage racks
Retail Distribution Warehouse shelving structures
Industrial Storage Heavy duty storage systems
Industrial rack profile roll forming machines are widely used by rack system manufacturers producing structural steel components used in warehouse pallet rack systems and industrial storage installations.