Industrial Rail Profile Roll Forming Machine Data Sheet | Technical Specifications
Industrial Rail Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Rail Profile Roll Forming Machine
Profile Produced Industrial rail profiles / guide rail channels / structural rail profiles
Machine Type Single profile / adjustable rail profile roll forming machine
Production Application Industrial guide rails, conveyor rails, sliding systems and structural rail supports
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial steel fabrication plant / mechanical component manufacturing facility
Industrial rail profile roll forming machines produce structural rail profiles used in mechanical systems, conveyor guide systems, machinery movement tracks and industrial structural frameworks.
These rails provide alignment and guidance for mechanical systems and equipment.
Production Specifications
Specification Typical Value
Production Speed 10–25 m/min
Forming Stations 18–26 stations
Material Thickness Range 2.0–5.0 mm
Coil Width 120–350 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 1000 mm
Maximum Profile Length 6000 mm
Industrial rail profiles often require precise dimensional accuracy for proper system alignment.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Hot Rolled Steel Yes
High Strength Steel Yes
Galvanized Steel Optional
Stainless Steel Optional
High strength steels are commonly used for industrial rail profiles.
Material Strength
Property Typical Range
Yield Strength G350 – G600
Tensile Strength Up to 650 MPa
Coating Types Black steel / galvanized / painted
These materials provide strength and wear resistance for industrial rail applications.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Heavy duty fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 16–26 tons
Heavy duty frames ensure machine stability when forming thicker rail profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 90–120 mm
Shaft Diameter 90–110 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial rail profile forming system
Forming Stages 18–26 stations
Roll tooling gradually forms steel strip into rail shaped profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems are required for forming heavy structural rail profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 14–20 MPa
Hydraulic Motor 7.5–11 kW
Hydraulic cutting systems ensure precise rail lengths and clean cutting edges.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, fixing holes and slots
Punch Capacity 50–100 tons
Punching Speed Synchronized with forming line
Punching systems produce holes used for installing rails in machinery and structural systems.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Touch screen operator interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punch position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 16–22 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 26–34 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Rail stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple rail sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves productivity and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 16–26 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Routine maintenance ensures reliable production and long machine life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
25 m/min 1500 m/hour
Production capacity depends on rail profile size and steel thickness.
Industrial Rail Profile Information
Specification Value
Profile Type Structural industrial rail profile
Typical Width 80–200 mm
Material Thickness 2.0–5.0 mm
Typical Length 2000–6000 mm
Industrial rails are used for guiding mechanical systems, conveyors and sliding industrial components.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Industrial rail profile roll forming machines produce structural components widely used in industrial machinery systems and manufacturing equipment.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 18–28 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $160,000 – $230,000
Automatic Punching Line $230,000 – $320,000
Fully Automated Rail Profile Line $350,000+
Pricing depends on rail profile complexity, material thickness and automation level.
Applications
Industry Use
Industrial Manufacturing Machine guide rails
Material Handling Conveyor guide systems
Mechanical Systems Sliding rail systems
Automation Equipment Equipment movement rails
Industrial rail profile roll forming machines are widely used by manufacturers producing rail shaped structural components used in machinery systems, conveyor systems and industrial automation equipment worldwide.