Industrial Rib Roof Panel Roll Forming Machine Data Sheet | Specifications & Capacity

Industrial Rib Roof Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Industrial Rib Roof Panel Roll Forming Machine
Profile Produced Industrial Rib Metal Roof Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Industrial roofing, commercial buildings, warehouses, steel structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / containerized system / fixed industrial installation

The Industrial Rib roof panel roll forming machine is designed to produce high strength metal roofing panels with deep structural ribs used in heavy duty industrial and commercial roofing systems.

Production Specifications

Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–28 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 1100–1300 mm
Coil Weight Capacity 5–12 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Production speed varies depending on material thickness, panel length, and machine configuration.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Material Strength

Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–35 mm
Machine Base Fabricated reinforced steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–20 tons

A reinforced frame structure ensures stability when forming thicker materials and high rib panels.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–100 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Progressive multi-stage forming
Forming Stages 18–28 stations

Drive System

Component Specification
Drive Type Gearbox drive / heavy duty chain drive
Main Motor 11–30 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox

Gear driven systems provide higher torque capacity required for thick steel industrial panels.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW

Flying shear cutting allows continuous panel production without stopping the roll forming process.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic operation

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial control cabinet
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.4 m
Machine Height 1.6–2.3 m
Total Production Line Length 18–30 m

Typical production line configuration:

Uncoiler → Roll Forming Machine → Hydraulic Flying Shear → Run-out Table or Automatic Stacker

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–12 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1600 mm
Expansion Type Hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Automated panel stacking system
Coil Car Automatic coil loading equipment
Servo Feeder Precision material feeding system
Automatic Packaging Line Panel packaging and bundling system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Heavy duty reinforced concrete floor
Floor Load Capacity 8–15 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for automation equipment
Installation Time 3–5 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Regular maintenance ensures long service life and consistent panel production quality.

Production Capacity Example

Production Speed Output
12 m/min 720 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on material thickness and panel length.

Industrial Rib Roof Panel Profile Information

Specification Value
Coverage Width 900–1000 mm
Rib Height 35–50 mm
Rib Spacing 200–300 mm
Typical Gauge 0.5–1.2 mm

Industrial rib panels are used in heavy duty roofing systems where high structural strength and water drainage are required.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 15–22 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Industrial Line $60,000 – $85,000
Automatic Industrial Line $85,000 – $120,000
High Speed Industrial Line $130,000+

Pricing depends on machine speed, automation level, and tooling configuration.

Applications

Industry Use
Industrial Roofing Factories and production facilities
Commercial Buildings Warehouses and logistics centers
Agricultural Buildings Large farm structures
Steel Building Systems Industrial steel frame construction

Industrial rib roof panels are widely manufactured across Europe, North America, Asia, and Africa for large scale industrial roofing and cladding systems.

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