Industrial Support Channel Roll Forming Machine Data Sheet | Technical Specifications
Industrial Support Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Industrial Support Channel Roll Forming Machine
Profile Produced Industrial support channels / structural support profiles
Machine Type Single profile / adjustable channel roll forming machine
Production Application Structural support systems, industrial frames, cable support systems and equipment mounting structures
Manufacturing Process Continuous cold roll forming with optional punching
Production Environment Industrial metal fabrication plant / structural component manufacturing facility
Industrial support channel roll forming machines produce structural steel channels used in construction, mechanical installations, cable support systems and industrial frameworks. These channels are widely used in infrastructure, factories and equipment installations where strong mounting and structural support is required.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 16–24 stations
Material Thickness Range 1.5–4.0 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length 6000 mm
Industrial support channels often include punched holes or slots for mounting bolts and brackets.
Material Compatibility
Material Type Supported
Cold Rolled Steel Yes
Galvanized Steel Yes
Hot Dip Galvanized Steel Optional
Stainless Steel Optional
Aluminum Optional
Galvanized steel is commonly used to provide corrosion resistance in industrial environments.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 600 MPa
Coating Types Galvanized / powder coated / painted
These materials provide structural strength and long service life.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Heavy duty fabricated base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 12–18 tons
Rigid machine construction ensures accurate forming of structural support channels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–110 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Industrial channel profile forming system
Forming Stages 16–24 stations
Roll tooling gradually forms steel strip into industrial support channel profiles.
Drive System
Component Specification
Drive Type Gearbox drive / chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial heavy duty gearbox
Lubrication Oil bath gearbox
High torque drive systems ensure stable forming of structural steel channels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–18 MPa
Hydraulic Motor 5.5–7.5 kW
Hydraulic cutting systems provide accurate profile lengths and smooth cut edges.
Punching System
Component Specification
Punch Type Hydraulic punching system
Application Mounting holes, slotted holes and fixing holes
Punch Capacity 40–80 tons
Punching Speed Synchronized with forming line
Punching systems produce holes used for bolts, brackets and mechanical connections.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control system functions include:
Automatic length control
Punching position control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 14–20 m
Machine Width 2–2.5 m
Machine Height 1.6–2.2 m
Total Production Line Length 22–30 m
Typical production line layout:
Uncoiler → Leveling System → Punching System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Profile stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Adjustable Profile System Multiple channel sizes production
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 12–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–4 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Punch Tool Inspection Monthly
Roll Tooling Inspection Monthly
Regular maintenance ensures long machine life and consistent channel profile production.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production capacity depends on profile size and steel thickness.
Industrial Support Channel Profile Information
Specification Value
Profile Type Structural support channel
Typical Width 40–120 mm
Material Thickness 1.5–4.0 mm
Typical Length 2000–6000 mm
Support channels are widely used in structural mounting systems and equipment frameworks.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Standards Industrial electrical safety compliance
Industrial support channel roll forming machines produce structural components widely used in mechanical installations, construction and industrial support systems.
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 14–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $110,000 – $160,000
Automatic Punching Line $160,000 – $220,000
Fully Automated Channel Line $240,000+
Pricing depends on punching complexity, profile size range and automation level.
Applications
Industry Use
Construction Structural mounting systems
Industrial Facilities Machine support frames
Electrical Installation Cable support structures
Mechanical Systems Pipe and equipment mounting systems
Industrial support channel roll forming machines are widely used to manufacture structural mounting profiles used in construction, industrial installations and mechanical support systems worldwide.