Lighting Pole Profile Roll Forming Machine Data Sheet | Technical Specification
Lighting Pole Profile Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Lighting Pole Profile Roll Forming Machine
Profile Produced Lighting pole structural profiles / street light pole sections
Machine Type Single profile / multi profile structural roll forming machine
Production Application Street lighting poles, highway lighting structures, parking lot lighting and infrastructure lighting systems
Manufacturing Process Continuous cold roll forming with cutting capability
Production Environment Infrastructure manufacturing plants / steel fabrication facilities
Lighting pole profile roll forming machines produce steel profiles used to manufacture street lighting poles and infrastructure lighting structures. These profiles form the structural components used in urban lighting systems, highway lighting and industrial lighting installations.
Lighting pole structures must provide high strength, corrosion resistance and long service life for outdoor infrastructure.
Production Specifications
Specification Typical Value
Production Speed 8–25 m/min
Forming Stations 18–26 stations
Material Thickness Range 2.0–6.0 mm
Coil Width 200–600 mm
Coil Weight Capacity 5–12 tons
Cut Length Tolerance ±1 mm
Minimum Pole Section Length 2000 mm
Maximum Pole Section Length 12000 mm
Lighting pole profiles require high structural strength and dimensional accuracy.
Material Compatibility
Material Type Supported
Hot Rolled Steel Yes
High Strength Steel Yes
Galvanized Steel Optional
Weather Resistant Steel Optional
Stainless Steel Optional
Hot rolled steel and high strength steel are commonly used for lighting pole structures.
Material Strength
Property Typical Range
Yield Strength G350 – G700
Tensile Strength Up to 850 MPa
Coating Types Galvanized / painted / powder coated
These materials provide durability and corrosion resistance for outdoor infrastructure.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 22–30 mm
Machine Base Heavy fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 20–30 tons
Strong frame construction ensures stable forming of thick structural steel sections.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 120–180 mm
Shaft Diameter 100–140 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Lighting pole structural profile forming design
Forming Stages 18–26 stations
Roll tooling gradually forms steel strip into lighting pole structural profiles.
Drive System
Component Specification
Drive Type Gearbox drive
Main Motor 30–45 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
High torque drive systems ensure stable forming of thick steel profiles.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying cut or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 16–22 MPa
Hydraulic Motor 11–15 kW
Hydraulic cutting systems ensure accurate pole section lengths.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement High precision encoder measurement system
Control Accuracy ±1 mm
Automation Fully automatic operation
Control system functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 20–28 m
Machine Width 2.5–3.5 m
Machine Height 2–3 m
Total Production Line Length 30–40 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–12 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Pole section stacking system
Servo Feeder Precision feeding system
Coil Car Automatic coil loading system
Taper Forming System Tapered pole profile forming capability
Remote PLC Monitoring Remote diagnostics and monitoring
Automation improves production efficiency and reduces manual handling.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 20–30 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil 6 months
Bearings 6 months
Hydraulic Oil 12 months
Roll Tooling Inspection Monthly
Drive System Inspection Monthly
Routine maintenance ensures reliable production of structural lighting pole profiles.
Production Capacity Example
Production Speed Output
8 m/min 480 m/hour
15 m/min 900 m/hour
25 m/min 1500 m/hour
Production output depends on steel thickness and pole profile design.
Lighting Pole Profile Information
Specification Value
Profile Type Lighting pole structural profile
Typical Width 200–500 mm
Material Thickness 2.0–6.0 mm
Typical Length 4000–12000 mm
Lighting pole profiles form the structural sections used to manufacture street lighting poles and infrastructure lighting systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Infrastructure Equipment Standards Public infrastructure manufacturing compliance
Lighting pole profile roll forming machines are used globally in infrastructure manufacturing for street lighting systems and public lighting installations.
Shipping Information
Specification Value
Container Size 40 ft containers (multiple containers for heavy systems)
Shipping Weight 24–34 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Structural Line $220,000 – $320,000
Automatic Structural Line $320,000 – $450,000
High Capacity Automated Line $450,000+
Pricing depends on thickness capacity, taper forming capability and automation level.
Applications
Industry Use
Public Infrastructure Street lighting poles
Highway Construction Road lighting systems
Urban Development Municipal lighting installations
Industrial Facilities Parking lot and facility lighting
Lighting pole profile roll forming machines produce structural steel profiles used worldwide for street lighting poles, highway lighting systems and public infrastructure lighting installations.