Lipped Channel Roll Forming Machine Data Sheet | Full Technical Specifications
Lipped Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Lipped Channel Roll Forming Machine
Profile Produced Lipped Channel Structural Profile
Machine Type Single profile or adjustable roll forming machine
Production Application Steel framing, structural supports, wall systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / structural steel fabrication facility
The lipped channel roll forming machine produces structural C-shaped steel channels with reinforced lip edges. These profiles are widely used in light steel framing systems, structural supports, cladding support structures, and construction applications.
The added lip increases the strength and rigidity of the channel profile.
Production Specifications
Specification Typical Value
Production Speed 10–30 m/min
Forming Stations 14–20 stations
Material Thickness Range 1.0–3.0 mm
Coil Width 100–400 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 800 mm
Maximum Profile Length Unlimited
Lipped channel roll forming machines are designed for medium thickness structural steel processing.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Rolled Steel Yes
Black Steel Yes
Pre-painted Steel Optional
Stainless Steel Optional
Galvanized steel is the most common material used for structural lipped channels.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Higher strength steels allow increased structural load capacity.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded steel frame
Frame Plate Thickness 16–25 mm
Machine Base Heavy fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 8–15 tons
A rigid machine structure ensures stable forming and consistent profile accuracy.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–95 mm
Shaft Diameter 75–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Lipped channel progressive forming
Forming Stages 14–20 stations
Roll tooling gradually forms the web, flanges, and lip edges through multiple forming stages.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 7.5–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system provides stable torque and smooth production operation.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or post cut
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–18 MPa
Hydraulic Motor 4–7.5 kW
Hydraulic cutting ensures accurate profile lengths for construction use.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Line Length 14–20 m
Typical production line layout:
Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic uncoiler
Coil Capacity 3–8 tons
Coil ID 450–550 mm
Coil OD Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching System Hole punching unit for fixing points
Automatic Stacker Automatic profile stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection 3 phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures reliable machine operation and long tooling life.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Production output depends on profile size and material thickness.
Lipped Channel Profile Information
Specification Value
Profile Height 50–200 mm
Flange Width 30–70 mm
Lip Size 10–25 mm
Material Thickness 1.0–3.0 mm
Lipped channels are commonly used in steel framing systems due to their increased structural strength.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial machinery electrical standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 10–18 tons
Packaging Industrial export packaging
Typical Machine Price Range
Machine Type Price Range
Basic Line $45,000 – $70,000
Automatic Line $70,000 – $100,000
Heavy Duty Line $110,000+
Pricing varies depending on profile size range, punching systems, and automation features.
Applications
Industry Use
Steel Framing Structural framing members
Construction Wall studs and support channels
Industrial Buildings Cladding support structures
Infrastructure Projects Light structural steel sections
Lipped channels are widely used in construction because they provide increased strength and rigidity for framing systems, support structures, and structural steel applications.